Mazda 3 manuals

Mazda 3 Service Manual: Windshield Installation

Mazda 3 Service Manual / Body / Glass & Windows / Windshield Installation

WARNING:

CAUTION:

1. Remove the sealant along the perimeter of the glass using a utility knife. (When reusing the glass)

2. Clean and degrease an approx. 50 mm {2.0 in}

wide strip along the perimeter of the windshield.

3. Inspect the glass for cracks. If it is cracked, chamfer it using sandpaper.

4. Align the alignment marks made before removal and install the pin to the windshield referring to the figure. (Reusing glass, pin removed)


5. Install the windshield molding.


6. Apply glass primer on the glass as shown in the figure, then allow it to dry for approx. 30 min

.

CAUTION:

NOTE:


7. Cut away the old sealant using a utility knife so that 1—2 mm {0.04—0.07 in}

thickness of sealant remains along the perimeter of the frame.


8. If the sealant has come off completely in any one place, apply some primer after degreasing, and allow it approx. 30 min

to dry. Then apply 2 mm {0.08 in}

thickness of new sealant.

CAUTION:

9. Clean and degrease along the perimeter of the bonding area on the body.

10. Apply body primer on the body as shown in the figure, then allow it to dry for approx. 30 min

.

CAUTION:

NOTE:


11. Apply sealant to the area of the glass surface as shown in the figure.


12. Insert the positioning pins to the body and install the windshield.

13. Verify that the clearance between the A-pillar and the roof is within the range shown in the figure, and press along the perimeter of the glass.


14. Install the headliner.

15. Install the following parts:

a. Assist handle.

b. Sunvisor.

c. A-pillar trim.

d. Rear view mirror (Vehicles without auto-dimming mirror).

e. Auto-dimming mirror (Vehicles with auto-dimming mirror).

f. Rain sensor (Vehicles with auto light / wiper system).

g. Cowl grille.

h. Windshield wiper arm and blade.

16. Connect the negative battery cable..

17. Allow the sealant to harden completely. Sealant hardening time: 24 h

Rear Window Glass Removal
4SD 1. Disconnect the negative battery cable. 2. Remove the following parts: a. Rear seat cushion. b. Rear scuff plate. c. Rear side seat back. d. C–pillar trims. e. Rear package trim. ...

Windshield Removal
1. Disconnect the negative battery cable. 2. Remove the following parts: a. Windshield wiper arm and blade. b. Cowl grille. c. Rain sensor (Vehicles with auto light/wiper system). d. Auto-di ...

Other materials:

Blind Spot Monitoring (Bsm) Off Switch Removal/Installation
1. Disconnect the negative battery cable.. 2. Remove the switch panel in the direction of the arrow shown in the figure. 3. Disconnect the connector. 4. Remove the BSM OFF switch in the direction of the arrow (2) shown in the figure while pressing the tabs in the direction of the arrow ...

Operating Tips for AAC
AAC stands for Advanced Audio Coding, which is standardized voice compression established by the ISO *1 working group (MPEG). Audio data can be created and stored at a higher compression ratio than MP3. This unit plays files with the extensions (.aac/.m4a/.wav *2 ) as the AAC files. *1 Int ...

Maintenance Monitor (Type B audio)
Select the icon on the home screen to display the “Applications” screen. Select “Maintenance” to display the maintenance list screen. Switch the tab and select the setting item you want to change. You can customize settings in the setup display as follows: ...

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