Mazda 3 manuals

Mazda 3 Service Manual: A/C Compressor Removal/Installation

Mazda 3 Service Manual / HVAC / A/C / A/C Compressor Removal/Installation

1. Disconnect the negative battery cable..

2. Discharge the refrigerant..

3. Remove the aerodynamic under cover No.2..

4. Remove the drive belt..

5. Remove the water hose bracket.


CAUTION:

6. Remove the clip. (MZR 2.0).


7. Disconnect the connector.

8. Remove the bolt A.

SKYACTIV-G 2.0


MZR 2.0


MZR 2.5, MZR 2.3 DISI Turbo


9. Remove the cooler hose (LO)..

10. Remove the cooler hose (HI)..

11. Remove the bolt B.

12. Remove the A/C compressor. Do not allow compressor oil to spill..

13. Install in the reverse order of removal.

14. Perform the refrigerant system performance test..

A/C Compressor Installation Note

CAUTION:

1. Rotate new A/C compressor shaft six to eight revolutions while collecting refrigerant oil in a clean measuring device. Use this refrigerant oil to refill new compressor. Do not allow refrigerant oil to become contaminated.

2. Rotate old A/C compressor shaft six to eight revolutions while collecting refrigerant oil in a separate, clean measuring device.

3. Compare those oil amounts. The amount of the oil drained from the new A/C compressor should be greater than the old one.

4. Pour the same amount oil of drained from the old A/C compressor back into the new A/C compressor.


Clip Installation Note

1. Install the clip as shown in the figure.


A/C
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A/C Unit Disassembly/Assembly
1. Disassemble in the order indicated in the table. CAUTION: If a non-specified grease is used, it may result in abnormal noise or improper operation of the links. Apply only the specifie ...

Other materials:

Glass Panel Removal/Installation
1. Fully close the glass panel. 2. Fully open the sunshade. 3. Remove the screws, and then remove the glass panel. 4. Peel the weatherstrip off the glass panel. 5. Install in the reverse order of removal. 6. Adjust the glass panel.. ...

Compression Inspection [Mzr 2.3 Disi Turbo]
WARNING: Hot engines and oil can cause severe burns. Be careful not to burn yourself during removal/installation of each component. Fuel vapor is hazardous. It can very easily ignite, causing serious injury and damage. Always keep sparks and flames away from fuel. Fuel ...

Ignition Coil Removal/Installation [Mzr 2.3 Disi Turbo]
1. Remove the battery cover.. 2. Disconnect the negative battery cable.. 3. Remove the charge air cooler.. 4. Remove in the order indicated in the table. 5. Install in the reverse order of removal. 1 Connector 2 Ignition coil ...

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