Mazda 3 Service Manual: Engine Disassembly/Assembly [Mzr 2.0, Mzr 2.5]
1. Remove the engine from the transaxle..
2. Remove the generator..
3. Remove the exhaust system..
4. Remove the EGR valve..
5. Remove the intake-air system..
6. Remove the fuel injectors..
7. Remove the ignition coils..
8. Remove the crankshaft position (CKP) sensor..
9. Disassemble in the order indicated in the table.
10. Assemble in the reverse order of disassembly.
MZR 2.0
|
1 |
Drive belt auto tensioner |
MZR 2.5
|
1 |
Drive belt auto tensioner |
|
2 |
Idler pulley |
Electric Variable Valve Timing Motor/Driver Removal/Installation [Skyactiv G
2.0]
WARNING:
A hot engine can cause severe burns. Turn off the engine and wait until it
is cool before servicing.
CAUTION:
Applying excessive force (force of 100 N {10.2 kgf, 22.5 ...
Engine Disassembly/Assembly [Mzr 2.3 Disi Turbo]
1. Remove the engine from the transaxle..
2. Remove the intake-air system..
3. Remove the exhaust system..
4. Remove the generator..
5. Remove the EGR valve..
6. Remove the ignition coils.. ...
Other materials:
Magnetic Clutch Inspection [Full Auto Air Conditioner]
1. Connect battery to terminal A of magnetic clutch and ground to A/C compressor
body.
SKYACTIV-G 2.0
MZR 2.3 DISI Turbo, MZR 2.5
2. Verify that the magnetic clutch operates.
If there is any malfunction, replace the magnetic clutch.
...
Key Reminder Switch Removal/Installation
1. Disconnect the negative battery cable. (See BATTERY REMOVAL/INSTALLATION [MZR
2.0, MZR 2.5].)(See BATTERY REMOVAL/INSTALLATION [MZR 2.3 DISI Turbo].)(See BATTERY
REMOVAL/INSTALLATION [SKYACTIV-G 2.0].)
2. Remove the column cover. (See COLUMN COVER REMOVAL/INSTALLATION.)
3. Disconnect the ...
Power Brake Unit Removal/Installation [Mzr 2.3 Disi Turbo]
CAUTION:
Once the brake switch clearance has automatically been adjusted, it cannot
be adjusted again. Therefore, replace the switch with a new one when replacing
the power brake unit or performing any procedure that changes the pedal stroke.
Secure the steering wheel using tap ...
