Mazda 3 Service Manual: Engine Disassembly/Assembly [Mzr 2.0, Mzr 2.5]
1. Remove the engine from the transaxle..
2. Remove the generator..
3. Remove the exhaust system..
4. Remove the EGR valve..
5. Remove the intake-air system..
6. Remove the fuel injectors..
7. Remove the ignition coils..
8. Remove the crankshaft position (CKP) sensor..
9. Disassemble in the order indicated in the table.
10. Assemble in the reverse order of disassembly.
MZR 2.0
|
1 |
Drive belt auto tensioner |
MZR 2.5
|
1 |
Drive belt auto tensioner |
|
2 |
Idler pulley |
Electric Variable Valve Timing Motor/Driver Removal/Installation [Skyactiv G
2.0]
WARNING:
A hot engine can cause severe burns. Turn off the engine and wait until it
is cool before servicing.
CAUTION:
Applying excessive force (force of 100 N {10.2 kgf, 22.5 ...
Engine Disassembly/Assembly [Mzr 2.3 Disi Turbo]
1. Remove the engine from the transaxle..
2. Remove the intake-air system..
3. Remove the exhaust system..
4. Remove the generator..
5. Remove the EGR valve..
6. Remove the ignition coils.. ...
Other materials:
Front Lower Arm Inspection
1. Remove the front lower arm from the vehicle..
2. Inspect the arm for bending or damage, and the ball joint for excessive looseness.
If there is any malfunction, replace the front lower arm.
3. Rotate the ball joint stud 5 times. Install the SST to the ball
joint stud, measure t ...
Center Panel Removal/Installation
1. Disconnect the negative battery cable..
2. Affix protective tape to the position shown in the figure.
3. Hold parts (A) shown in the figure with your hands and pull the lower edge
of the center panel in the direction of the arrow (1), and remove clips A.
CAUTION:
Be careful no ...
Operating Tips
Operate the climate control system with
the engine running.
To prevent the battery from being
discharged, do not leave the fan control
dial on for a long period of time with the
ignition switched ON when the engine is
not running.
Clear all obstructions such as leaves,
snow and ic ...