Mazda 3 Service Manual: Fuel Gauge Sender Unit Inspection
MZR 2.3 DISI Turbo, SKYACTIV-G 2.0
NOTE:
-
The fuel gauge sender unit is integrated with the fuel pump unit.
1. Disconnect the negative battery cable..
2. Remove the rear seat cushion..
3. Remove the fuel pump unit..
4. Verify that the resistance between terminals A and C of the fuel gauge sender unit based on the height of the float as shown in the figure.
-
If they are not as shown in the figure, replace the fuel pump unit.
|
Float height (mm {in}) |
Resistance (ohms) |
|
165.6 {6.520} |
9.5—12.5 |
|
159.3 {6.272} |
20.0 |
|
130.1 {5.122} |
109.4 |
|
91.3 {3.59} |
194.8—222.2 |
|
52.2 {2.06} |
307.6 |
|
25.7 {1.01} |
400.0 |
|
20.0 {0.787} |
414.5—405.5 |
MZR 2.0, MZR 2.5
NOTE:
-
The fuel gauge sender unit is integrated with the fuel pump unit.
1. Disconnect the negative battery cable..
2. Remove the rear seat cushion..
3. Remove the fuel pump unit..
4. Verify that the resistance between terminals B and D of the fuel gauge sender unit based on the height of the float as shown in the figure.
-
If they are not as shown in the figure, replace the fuel pump unit.
|
Float height (mm {in}) |
Resistance (ohms) |
|
168.5 {6.634} |
18—22 |
|
130.1 {5.122} |
107.2—111.6 |
|
91.3 {3.59} |
206—211 |
|
52.2 {2.06} |
304.6—310.6 |
|
40.6 {1.60} |
333.5—339.5 |
|
12.1 {0.476} |
396.8—403.2 |
Air Bleeding
CAUTION:
If the strainer is removed, impurities may penetrate the power steering system
and damage it. To prevent this, always bleed air with the strainer installed.
Do not ma ...
Fuel Gauge Sender Unit Removal/Installation
MZR 2.0, MZR 2.5
NOTE:
Fuel pump unit cannot be disassembled.
1. Remove the fuel gauge sender unit..
MZR 2.3 DISI Turbo
NOTE:
Fuel pump unit cannot be disassembled.
1. ...
Other materials:
Mass Air Flow (MAF) Sensor Inspection [Mzr 2.0, Mzr 2.5]
Visual Inspection
1. Remove the battery cover..
2. Disconnect the negative battery cable..
3. Disconnect the MAF/IAT sensor connector.
4. Remove the MAF/IAT sensor..
5. Visually inspect the MAF/IAT sensor for the following:
Damage, cracks, soiling
Rusted sensor terminal
...
Intake Air System Removal/Installation [Mzr 2.0, Mzr 2.5]
WARNING:
A hot engine and intake air system can cause severe burns. Turn off the engine
and wait until they are cool before removing the intake air system.
Fuel is very flammable liquid. If fuel spills or leaks from the pressurized
fuel system, it will cause serious injury or d ...
Accelerator Pedal Position (App) Sensor Inspection [Mzr 2.0, Mzr 2.5]
Voltage Inspection
NOTE:
Because the APP sensor is integrated in the accelerator pedal, replacing
the APP sensor includes replacement of the accelerator pedal.
1. Connect the M-MDS to the DLC–2.
2. Switch the ignition to ON.
3. Verify that the APP sensor output voltage (P ...
