Mazda 3 Service Manual: Fuel Pump Unit Removal/Installation [Mzr 2.0, Mzr 2.5]
WARNING:
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Fuel is very flammable liquid. If fuel spills or leaks from the pressurized fuel system, it will cause serious injury or death and facility breakage. Fuel can also irritate skin and eyes. To prevent this, always complete the “Fuel Line Safety Procedure”, while referring to “BEFORE SERVICE PRECAUTION”.
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A person charged with static electricity could cause a fire or explosion, resulting in death or serious injury. Before draining fuel, make sure to discharge static electricity by touching the vehicle body.
1. Complete the “BEFORE SERVICE PRECAUTION”..
2. Remove the battery cover..
3. Disconnect the negative battery cable..
4. Remove the rear seat cushion..
5. Remove the service hole cover.
6. Disconnect the fuel pump unit connector.
7. Disconnect the joint hose of fuel-filler pipe side.
8. Disconnect the breather hose of fuel-filler pipe side.
9. Remove the following parts as a single unit.
-
Fuel tank
-
Joint hose
-
Breather hose
-
Fuel pump unit
-
Fuel hose
10. Remove the order indicated in the table.
|
1 |
Quick release connector (See QUICK RELEASE CONNECTOR REMOVAL/INSTALLATION [MZR 2.0, MZR 2.5].) |
|
2 |
Set plate |
|
3 |
Fuel pump unit |
|
4 |
O-ring |
11. Install in the reverse order of removal.
12. Complete the “AFTER SERVICE PRECAUTION”..
Fuel Pump Unit Inspection [Mzr 2.0, Mzr 2.5]
Continuity Inspection
1. Remove the battery cover..
2. Disconnect the negative battery cable..
3. Disconnect the fuel pump unit connector.
4. Inspect for continuity between fuel pump unit termi ...
Fuel Shut Off Valve Inspection [Mzr 2.0, Mzr 2.5]
Except for Mexico
NOTE:
The fuel shut-off valve cannot be removed and inspected as it is built into
the fuel tank.
1. Perform the fuel tank inspection..
If there is any malfu ...
Other materials:
M Position Switch Inspection [FS5 A EL]
1. Perform the following procedures.
a. Remove the battery cover..
b. Disconnect the negative battery cable.
c. Remove the console..
d. Disconnect the selector lever component connector.
2. Inspect the continuity between the selector lever component terminals A and
H.
If ...
Lights-On Reminder
The lights-on reminder is operable when
the time setting *1 of the auto headlight off
function is off.
If lights are on and the ignition is switched
to ACC or the ignition is switched off, a
continuous beep sound will be heard when
the driver's door is opened.
*1 If the light switch is le ...
Oil Seal (Differential) Replacement [G66 M R]
1. On level ground, jack up the vehicle and support it evenly on safety stands.
2. Remove the aerodynamic under cover No.2..
3. Drain the oil from the transaxle..
4. Remove the front splash shield..
5. Separate the drive shaft and joint shaft from the transaxle..
6. Remove the oil seals u ...