Mazda 3 Service Manual: Master Cylinder Removal/Installation [Mzr 2.3 Disi Turbo]
1. Remove the battery and battery tray..
2. Pinch open the clamps using pliers and disconnect the vacuum hoses from the insulator bracket as shown in the figure.
3. Remove in the order indicated in the table.
4. Install in the reverse order of removal.
|
1 |
Nut |
|
2 |
Insulator |
|
3 |
Brake fluid level sensor connector |
|
4 |
Reserve hose (See Reserve Hose Removal Note.) (See Reserve Hose Installation Note.) |
|
5 |
Brake pipe |
|
6 |
Nut |
|
7 |
Insulator bracket (See Insulator Bracket, Master Cylinder Removal Note.) (See Master Cylinder, Insulator Bracket Installation Note.) |
|
8 |
Master cylinder (See Insulator Bracket, Master Cylinder Removal Note.) (See Master Cylinder, Insulator Bracket Installation Note.) |
|
9 |
Cap |
|
10 |
Reserve tank |
|
11 |
Cylinder component |
Reserve Hose Removal Note
1. Remove the reserve hose from the reserve tank while pressing the point indicated by the arrow in the figure.
Insulator Bracket, Master Cylinder Removal Note
1. Remove the insulator bracket and master cylinder from the power brake unit as a single unit.
2. Remove the insulator bracket from the master cylinder.
Master Cylinder, Insulator Bracket Installation Note
1. Temporarily install the insulator bracket to the master cylinder.
2. Install the insulator bracket and master cylinder to the power brake unit as a single unit.
Reserve Hose Installation Note
1. Insert the reserve hose to the reserve tank until a click is heard.
2. Verify that the reserve hose is firmly installed by pulling it, and push it into the reserve tank again.
Master Cylinder Removal/Installation [Mzr 2.0, Skyactiv G 2.0, Mzr 2.5]
1. Remove the battery and battery tray..
2. Remove in the order indicated in the table.
3. Install in the reverse order of removal.
1
Brake fluid level sensor connect ...
Power Brake Unit Inspection
NOTE:
The following inspection methods are simple inspection methods to judge the
function of the power brake unit.
If there is any malfunction in the power brake unit, replace the ...
Other materials:
Headlight Leveling Switch Removal/Installation
1. Disconnect the negative battery cable..
2. Remove the switch panel in the direction of the arrow shown in the figure.
3. Disconnect the connector.
4. Remove the headlight leveling switch in the direction of the arrow (2) shown
in the figure while pressing the tabs in the direction of ...
Positive Crankcase Ventilation (PCV) Valve Inspection [Mzr 2.0, Mzr 2.5]
Airflow Inspection
1. Disconnect the section (A) of the ventilation hose shown in the figure.
2. Start the engine and verify that vacuum is applied to the end of the disconnected
ventilation hose while the engine is idling.
NOTE:
Because it is difficult to directly inspect the PC ...
Intake Air System Removal/Installation [Mzr 2.0, Mzr 2.5]
WARNING:
A hot engine and intake air system can cause severe burns. Turn off the engine
and wait until they are cool before removing the intake air system.
Fuel is very flammable liquid. If fuel spills or leaks from the pressurized
fuel system, it will cause serious injury or d ...
