Mazda 3 manuals

Mazda 3 Service Manual: Master Cylinder Removal/Installation [Mzr 2.3 Disi Turbo]

Mazda 3 Service Manual / Brakes / General / Master Cylinder Removal/Installation [Mzr 2.3 Disi Turbo]

1. Remove the battery and battery tray..

2. Pinch open the clamps using pliers and disconnect the vacuum hoses from the insulator bracket as shown in the figure.


3. Remove in the order indicated in the table.

4. Install in the reverse order of removal.



1

Nut

2

Insulator

3

Brake fluid level sensor connector

4

Reserve hose

(See Reserve Hose Removal Note.)

(See Reserve Hose Installation Note.)

5

Brake pipe

6

Nut

7

Insulator bracket

(See Insulator Bracket, Master Cylinder Removal Note.)

(See Master Cylinder, Insulator Bracket Installation Note.)

8

Master cylinder

(See Insulator Bracket, Master Cylinder Removal Note.)

(See Master Cylinder, Insulator Bracket Installation Note.)

9

Cap

10

Reserve tank

11

Cylinder component


Reserve Hose Removal Note

1. Remove the reserve hose from the reserve tank while pressing the point indicated by the arrow in the figure.


Insulator Bracket, Master Cylinder Removal Note

1. Remove the insulator bracket and master cylinder from the power brake unit as a single unit.

2. Remove the insulator bracket from the master cylinder.

Master Cylinder, Insulator Bracket Installation Note

1. Temporarily install the insulator bracket to the master cylinder.

2. Install the insulator bracket and master cylinder to the power brake unit as a single unit.

Reserve Hose Installation Note

1. Insert the reserve hose to the reserve tank until a click is heard.

2. Verify that the reserve hose is firmly installed by pulling it, and push it into the reserve tank again.

Master Cylinder Removal/Installation [Mzr 2.0, Skyactiv G 2.0, Mzr 2.5]
1. Remove the battery and battery tray.. 2. Remove in the order indicated in the table. 3. Install in the reverse order of removal. 1 Brake fluid level sensor connect ...

Power Brake Unit Inspection
NOTE: The following inspection methods are simple inspection methods to judge the function of the power brake unit. If there is any malfunction in the power brake unit, replace the ...

Other materials:

Back Up Light Switch Removal/Installation [G35 M R]
1. Remove the battery cover.. 2. Disconnect the negative battery cable. 3. Remove the battery component. (ex: battery, battery tray and PCM component). 4. Remove the aerodynamic under cover No.2.. 5. Drain the oil from the transaxle.. 6. Disconnect the back-up light switch connector and r ...

Exhaust System Removal/Installation [Mzr 2.0, Mzr 2.5]
WARNING: A hot engine and exhaust system can cause severe burns. Turn off the engine and wait until they are cool before removing the exhaust system. 1. Remove the battery cover.. 2. Disconnect the negative battery cable.. 3. Remove the plug hole plate.. 4. Remove in the order ...

Check Valve Inspection [Skyactiv G 2.0]
Airflow Inspection 1. Remove the vacuum hose.. 2. Blow air into the vacuum hose using your mouth from the vacuum pump side and verify that the air flows to the intake manifold side, then blow air from the intake manifold side and verify that the air does not flow to the vacuum pump side. ...

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