Mazda 3 Service Manual: Master Cylinder Removal/Installation [Mzr 2.3 Disi Turbo]
1. Remove the battery and battery tray..
2. Pinch open the clamps using pliers and disconnect the vacuum hoses from the insulator bracket as shown in the figure.
3. Remove in the order indicated in the table.
4. Install in the reverse order of removal.
|
1 |
Nut |
|
2 |
Insulator |
|
3 |
Brake fluid level sensor connector |
|
4 |
Reserve hose (See Reserve Hose Removal Note.) (See Reserve Hose Installation Note.) |
|
5 |
Brake pipe |
|
6 |
Nut |
|
7 |
Insulator bracket (See Insulator Bracket, Master Cylinder Removal Note.) (See Master Cylinder, Insulator Bracket Installation Note.) |
|
8 |
Master cylinder (See Insulator Bracket, Master Cylinder Removal Note.) (See Master Cylinder, Insulator Bracket Installation Note.) |
|
9 |
Cap |
|
10 |
Reserve tank |
|
11 |
Cylinder component |
Reserve Hose Removal Note
1. Remove the reserve hose from the reserve tank while pressing the point indicated by the arrow in the figure.
Insulator Bracket, Master Cylinder Removal Note
1. Remove the insulator bracket and master cylinder from the power brake unit as a single unit.
2. Remove the insulator bracket from the master cylinder.
Master Cylinder, Insulator Bracket Installation Note
1. Temporarily install the insulator bracket to the master cylinder.
2. Install the insulator bracket and master cylinder to the power brake unit as a single unit.
Reserve Hose Installation Note
1. Insert the reserve hose to the reserve tank until a click is heard.
2. Verify that the reserve hose is firmly installed by pulling it, and push it into the reserve tank again.
Master Cylinder Removal/Installation [Mzr 2.0, Skyactiv G 2.0, Mzr 2.5]
1. Remove the battery and battery tray..
2. Remove in the order indicated in the table.
3. Install in the reverse order of removal.
1
Brake fluid level sensor connect ...
Power Brake Unit Inspection
NOTE:
The following inspection methods are simple inspection methods to judge the
function of the power brake unit.
If there is any malfunction in the power brake unit, replace the ...
Other materials:
Check Valve Inspection [Skyactiv G 2.0]
Airflow Inspection
1. Remove the vacuum hose..
2. Blow air into the vacuum hose using your mouth from the vacuum pump side and
verify that the air flows to the intake manifold side, then blow air from the intake
manifold side and verify that the air does not flow to the vacuum pump side.
...
Seat Belt Extender
If your seat belt is not long enough, even
when fully extended, a seat belt extender
may be available to you at no charge from
your Authorized Mazda Dealer.
This extender will be only for you and for
the particular vehicle and seat. Even if it
plugs into other seat belts, it may not hold
in ...
Brake Pedal Inspection
Pedal Height Inspection
1. Measure the distance from the center of the upper surface of the pedal pad
to the floor covering and verify that it is as specified.
If not within the specification, replace the brake pedal.
Brake pedal height (reference value)
MZR 2.0, SKYACTI ...