Mazda 3 Service Manual: Master Cylinder Removal/Installation [Mzr 2.3 Disi Turbo]
1. Remove the battery and battery tray..
2. Pinch open the clamps using pliers and disconnect the vacuum hoses from the insulator bracket as shown in the figure.
3. Remove in the order indicated in the table.
4. Install in the reverse order of removal.
|
1 |
Nut |
|
2 |
Insulator |
|
3 |
Brake fluid level sensor connector |
|
4 |
Reserve hose (See Reserve Hose Removal Note.) (See Reserve Hose Installation Note.) |
|
5 |
Brake pipe |
|
6 |
Nut |
|
7 |
Insulator bracket (See Insulator Bracket, Master Cylinder Removal Note.) (See Master Cylinder, Insulator Bracket Installation Note.) |
|
8 |
Master cylinder (See Insulator Bracket, Master Cylinder Removal Note.) (See Master Cylinder, Insulator Bracket Installation Note.) |
|
9 |
Cap |
|
10 |
Reserve tank |
|
11 |
Cylinder component |
Reserve Hose Removal Note
1. Remove the reserve hose from the reserve tank while pressing the point indicated by the arrow in the figure.
Insulator Bracket, Master Cylinder Removal Note
1. Remove the insulator bracket and master cylinder from the power brake unit as a single unit.
2. Remove the insulator bracket from the master cylinder.
Master Cylinder, Insulator Bracket Installation Note
1. Temporarily install the insulator bracket to the master cylinder.
2. Install the insulator bracket and master cylinder to the power brake unit as a single unit.
Reserve Hose Installation Note
1. Insert the reserve hose to the reserve tank until a click is heard.
2. Verify that the reserve hose is firmly installed by pulling it, and push it into the reserve tank again.
Master Cylinder Removal/Installation [Mzr 2.0, Skyactiv G 2.0, Mzr 2.5]
1. Remove the battery and battery tray..
2. Remove in the order indicated in the table.
3. Install in the reverse order of removal.
1
Brake fluid level sensor connect ...
Power Brake Unit Inspection
NOTE:
The following inspection methods are simple inspection methods to judge the
function of the power brake unit.
If there is any malfunction in the power brake unit, replace the ...
Other materials:
Warning Light
The warning light turns on when the
system has a malfunction.
Refer to Warning Lights on .
Brake Pad Wear Indicator
When the disc brake pads become worn,
the built-in wear indicators contact the
disc plates. This causes a screeching noise
to warn that the pads should be replaced.
When ...
Sunroof Unit Disassembly/Assembly
NOTE:
If the guide or sunroof motor is removed, the glass panel will not be positioned
properly after the re-installation. To ensure proper positioning of the glass
panel, place alignment marks on the guide pin and frame before removing the
guide or sunroof motor.
1. Disassemb ...
Windshield Wiper Motor Disassembly/Assembly
1. Disassemble in the order indicated in the table.
1
Wiper link No.1
(See Ball Joint Assembly Note.)
2
Wiper link No.2
(See Ball Joint Assembly Note.)
3
Nut
4
Washer
...
