Mazda 3 manuals

Mazda 3 Service Manual: Master Cylinder Removal/Installation [Mzr 2.3 Disi Turbo]

Mazda 3 Service Manual / Brakes / General / Master Cylinder Removal/Installation [Mzr 2.3 Disi Turbo]

1. Remove the battery and battery tray..

2. Pinch open the clamps using pliers and disconnect the vacuum hoses from the insulator bracket as shown in the figure.


3. Remove in the order indicated in the table.

4. Install in the reverse order of removal.



1

Nut

2

Insulator

3

Brake fluid level sensor connector

4

Reserve hose

(See Reserve Hose Removal Note.)

(See Reserve Hose Installation Note.)

5

Brake pipe

6

Nut

7

Insulator bracket

(See Insulator Bracket, Master Cylinder Removal Note.)

(See Master Cylinder, Insulator Bracket Installation Note.)

8

Master cylinder

(See Insulator Bracket, Master Cylinder Removal Note.)

(See Master Cylinder, Insulator Bracket Installation Note.)

9

Cap

10

Reserve tank

11

Cylinder component


Reserve Hose Removal Note

1. Remove the reserve hose from the reserve tank while pressing the point indicated by the arrow in the figure.


Insulator Bracket, Master Cylinder Removal Note

1. Remove the insulator bracket and master cylinder from the power brake unit as a single unit.

2. Remove the insulator bracket from the master cylinder.

Master Cylinder, Insulator Bracket Installation Note

1. Temporarily install the insulator bracket to the master cylinder.

2. Install the insulator bracket and master cylinder to the power brake unit as a single unit.

Reserve Hose Installation Note

1. Insert the reserve hose to the reserve tank until a click is heard.

2. Verify that the reserve hose is firmly installed by pulling it, and push it into the reserve tank again.

Master Cylinder Removal/Installation [Mzr 2.0, Skyactiv G 2.0, Mzr 2.5]
1. Remove the battery and battery tray.. 2. Remove in the order indicated in the table. 3. Install in the reverse order of removal. 1 Brake fluid level sensor connect ...

Power Brake Unit Inspection
NOTE: The following inspection methods are simple inspection methods to judge the function of the power brake unit. If there is any malfunction in the power brake unit, replace the ...

Other materials:

Front Door Trim Removal/Installation
1. Disconnect the negative battery cable.. 2. Remove the inner garnish.. 3. Move the hook in the direction of arrow shown in the figure using a tape-lapped flathead screwdriver and detach it from the front door trim. CAUTION: Affix protective tape to the front door trim and assis ...

Trunk Lid Removal/Installation
WARNING: Removing the trunk lid stay damper without supporting the trunk lid can be dangerous. The trunk lid may fall and injure you. Be sure to open the trunk lid completely and support it securely before removing the trunk lid stay damper. 1. Disconnect the negative battery cab ...

Fuel Filter (High Pressure) Removal/Installation [Mzr 2.0, Mzr 2.5]
WARNING: Fuel is very flammable liquid. If fuel spills or leaks from the pressurized fuel system, it will cause serious injury or death and facility breakage. Fuel can also irritate skin and eyes. To prevent this, always complete the “Fuel Line Safety Procedure”, while referring to ...

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