Mazda 3 manuals

Mazda 3 Service Manual: Master Cylinder Removal/Installation [Mzr 2.3 Disi Turbo]

Mazda 3 Service Manual / Brakes / General / Master Cylinder Removal/Installation [Mzr 2.3 Disi Turbo]

1. Remove the battery and battery tray..

2. Pinch open the clamps using pliers and disconnect the vacuum hoses from the insulator bracket as shown in the figure.


3. Remove in the order indicated in the table.

4. Install in the reverse order of removal.



1

Nut

2

Insulator

3

Brake fluid level sensor connector

4

Reserve hose

(See Reserve Hose Removal Note.)

(See Reserve Hose Installation Note.)

5

Brake pipe

6

Nut

7

Insulator bracket

(See Insulator Bracket, Master Cylinder Removal Note.)

(See Master Cylinder, Insulator Bracket Installation Note.)

8

Master cylinder

(See Insulator Bracket, Master Cylinder Removal Note.)

(See Master Cylinder, Insulator Bracket Installation Note.)

9

Cap

10

Reserve tank

11

Cylinder component


Reserve Hose Removal Note

1. Remove the reserve hose from the reserve tank while pressing the point indicated by the arrow in the figure.


Insulator Bracket, Master Cylinder Removal Note

1. Remove the insulator bracket and master cylinder from the power brake unit as a single unit.

2. Remove the insulator bracket from the master cylinder.

Master Cylinder, Insulator Bracket Installation Note

1. Temporarily install the insulator bracket to the master cylinder.

2. Install the insulator bracket and master cylinder to the power brake unit as a single unit.

Reserve Hose Installation Note

1. Insert the reserve hose to the reserve tank until a click is heard.

2. Verify that the reserve hose is firmly installed by pulling it, and push it into the reserve tank again.

Master Cylinder Removal/Installation [Mzr 2.0, Skyactiv G 2.0, Mzr 2.5]
1. Remove the battery and battery tray.. 2. Remove in the order indicated in the table. 3. Install in the reverse order of removal. 1 Brake fluid level sensor connect ...

Power Brake Unit Inspection
NOTE: The following inspection methods are simple inspection methods to judge the function of the power brake unit. If there is any malfunction in the power brake unit, replace the ...

Other materials:

Glove Compartment Removal/Installation
CAUTION: If the glove compartment is closed without being joined to the stay damper, the stay damper may be damaged. Verify that the stay damper is joined to the glove compartment before closing the glove compartment. 1. Pull the stay damper in the direction (1) shown in the figu ...

Operating the Compact Disc (CD) Player
NOTE If a disc has both music data (CD-DA) and MP3/WMA/AAC files, playback of the two or three file types differs depending on how the disc was recorded. Inserting the CD Insert the CD into the slot, label-side up. The auto-loading mechanism will set the CD and begin play. NOTE T ...

Magnetic Clutch Inspection [Manual Air Conditioner]
1. Connect battery to terminal A of magnetic clutch and ground to A/C compressor body. SKYACTIV-G 2.0 MZR 2.0 MZR 2.5 2. Verify that the magnetic clutch operates. If there is any malfunction, replace the magnetic clutch. ...

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