Mazda 3 Service Manual: Power Brake Unit Removal/Installation [Mzr 2.3 Disi Turbo]

Mazda 3 Service Manual / Brakes / General / Power Brake Unit Removal/Installation [Mzr 2.3 Disi Turbo]

CAUTION:

Once the brake switch clearance has automatically been adjusted, it cannot be adjusted again. Therefore, replace the switch with a new one when replacing the power brake unit or performing any procedure that changes the pedal stroke.
Secure the steering wheel using tape or a cable to prevent the steering shaft from rotating after disconnecting the steering shaft. If the steering wheel rotates after the steering shaft and the steering gear and linkage are disconnected, the internal parts of the clock spring could be damaged.

1. Remove the battery and battery tray..

2. Remove the master cylinder..

3. Loosen the brake pipe flare nuts as shown in the figure.

4. Move the brake pipes as shown in the figure.

5. Disconnect the steering shaft from the steering gear and linkage..

6. Remove in the order indicated in the table.

7. Remove the brake switch..

8. Install in the reverse order of removal.

9. After installation, inspect the brake pedal..

1	Vacuum hose
2	Joint pin (See BRAKE PEDAL REMOVAL/INSTALLATION.)
3	Nut
4	Power brake unit
5	Gasket

Power Brake Unit Removal/Installation [Mzr 2.0, Skyactiv G 2.0, Mzr 2.5]

CAUTION: Once the brake switch clearance has automatically been adjusted, it cannot be adjusted again. Therefore, replace the switch with a new one when replacing the power brake unit or ...

Vacuum Hose Removal/Installation [Mzr 2.0, Mzr 2.5]

1. Remove the battery and battery tray.. 2. Remove the vacuum hose from the vacuum hose clip. 3. Insert a thin flathead screwdriver at the point indicated by the arrow in the figure, push th ...

Other materials:

Antenna Feeder No.2 Inspection
1. Disconnect the negative battery cable.. 2. Remove the following parts: a. A-pillar trim (RH). b. Rear seat cushion (4SD). c. Rear scuff plate (RH). d. Tire house trim (RH). e. Trunk side upper trim (5HB, RH). f. Trunk side trim (5HB, RH). g. C–pillar trim (RH). 3. Disconnect t ...

Passenger Compartment Temperature Sensor Inspection [Full Auto Air Conditioner]
1. Measure the temperature around the passenger compartment temperature sensor and measure the resistance between passenger compartment temperature sensor terminals B and D. If the characteristics of the passenger compartment temperature sensor are not as shown in the graph, repla ...

Lane Departure Warning System (LDWS)
The LDWS notifies the driver that the vehicle may be deviating from its lane. The system detects the white or yellow lines on the traffic lane using the Forward Sensing Camera (FSC). If it determines that the vehicle may be deviating from its lane, it notifies the driver by flashing the L ...