Mazda 3 Service Manual: Power Brake Unit Removal/Installation [Mzr 2.3 Disi Turbo]
CAUTION:
-
Once the brake switch clearance has automatically been adjusted, it cannot be adjusted again. Therefore, replace the switch with a new one when replacing the power brake unit or performing any procedure that changes the pedal stroke.
-
Secure the steering wheel using tape or a cable to prevent the steering shaft from rotating after disconnecting the steering shaft. If the steering wheel rotates after the steering shaft and the steering gear and linkage are disconnected, the internal parts of the clock spring could be damaged.
1. Remove the battery and battery tray..
2. Remove the master cylinder..
3. Loosen the brake pipe flare nuts as shown in the figure.
4. Move the brake pipes as shown in the figure.
5. Disconnect the steering shaft from the steering gear and linkage..
6. Remove in the order indicated in the table.
7. Remove the brake switch..
8. Install in the reverse order of removal.
9. After installation, inspect the brake pedal..
|
1 |
Vacuum hose |
|
2 |
Joint pin (See BRAKE PEDAL REMOVAL/INSTALLATION.) |
|
3 |
Nut |
|
4 |
Power brake unit |
|
5 |
Gasket |
Power Brake Unit Removal/Installation [Mzr 2.0, Skyactiv G 2.0, Mzr 2.5]
CAUTION:
Once the brake switch clearance has automatically been adjusted, it cannot
be adjusted again. Therefore, replace the switch with a new one when replacing
the power brake unit or ...
Vacuum Hose Removal/Installation [Mzr 2.0, Mzr 2.5]
1. Remove the battery and battery tray..
2. Remove the vacuum hose from the vacuum hose clip.
3. Insert a thin flathead screwdriver at the point indicated by the arrow in
the figure, push th ...
Other materials:
Hood Release Cable Removal/Installation
1. Disconnect the negative battery cable..
2. Remove the battery tray..
3. Remove the Front mudguard (LH)..
4. Remove the hood release cable from clips A.
5. Remove the clips B.
6. Disconnect the hood latch from the hood release cable.
7. Remove the hood release cable from outside of ...
Rear Door Trim Removal/Installation
1. Disconnect the negative battery cable..
2. Move the hook in the direction of arrow shown in the figure using a tape-lapped
flathead screwdriver and detach it from the rear door trim.
CAUTION:
Affix protective tape to the rear door trim and assist handle cover to prevent
damag ...
Master Cylinder Removal/Installation [Mzr 2.3 Disi Turbo]
1. Remove the battery and battery tray..
2. Pinch open the clamps using pliers and disconnect the vacuum hoses from the
insulator bracket as shown in the figure.
3. Remove in the order indicated in the table.
4. Install in the reverse order of removal.
1
Nut ...
