Mazda 3 manuals

Mazda 3 Service Manual: Power Brake Unit Removal/Installation [Mzr 2.3 Disi Turbo]

Mazda 3 Service Manual / Brakes / General / Power Brake Unit Removal/Installation [Mzr 2.3 Disi Turbo]

CAUTION:

1. Remove the battery and battery tray..

2. Remove the master cylinder..

3. Loosen the brake pipe flare nuts as shown in the figure.


4. Move the brake pipes as shown in the figure.


5. Disconnect the steering shaft from the steering gear and linkage..

6. Remove in the order indicated in the table.

7. Remove the brake switch..

8. Install in the reverse order of removal.

9. After installation, inspect the brake pedal..



1

Vacuum hose

2

Joint pin

(See BRAKE PEDAL REMOVAL/INSTALLATION.)

3

Nut

4

Power brake unit

5

Gasket


Power Brake Unit Removal/Installation [Mzr 2.0, Skyactiv G 2.0, Mzr 2.5]
CAUTION: Once the brake switch clearance has automatically been adjusted, it cannot be adjusted again. Therefore, replace the switch with a new one when replacing the power brake unit or ...

Vacuum Hose Removal/Installation [Mzr 2.0, Mzr 2.5]
1. Remove the battery and battery tray.. 2. Remove the vacuum hose from the vacuum hose clip. 3. Insert a thin flathead screwdriver at the point indicated by the arrow in the figure, push th ...

Other materials:

Recommended Oil
U.S.A., Canada, and Puerto Rico Use SAE 0W-20 engine oil. Mazda Genuine Oil is used in your Mazda vehicle. Mazda Genuine 0W-20 Oil is required to achieve optimum fuel economy. For maintenance service, Mazda recommends Mazda Genuine Parts and Castrol (U.S.A. only). Only use SAE 0W- ...

Throttle Position (TP) Sensor Inspection [Mzr 2.0, Mzr 2.5]
Voltage Inspection CAUTION: The inspection cannot be performed with this method correctly if there is a malfunction of the APP sensor or throttle valve actuator. Verify that no DTCs related to the APP sensor or throttle valve actuator are stored before the inspection. NOTE: ...

Flywheel Inspection [C66 M R]
1. Remove the flywheel.. 2. Perform the following procedures to inspect the flywheel. If there is any malfunction or it exceeds the maximum specification, replace the flywheel.. a. Inspect the surface that contacts the clutch disc for scratches, nicks, and discoloration. ...

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