Mazda 3 manuals

Mazda 3 Service Manual: Quarter Window Glass Installation

Mazda 3 Service Manual / Body / Glass & Windows / Quarter Window Glass Installation

WARNING:

CAUTION:

1. Remove sealant along the perimeter of the glass using a razor or scraper. (when reusing the glass)

2. Clean and degrease the ceramic part along the perimeter of the glass.

3. Inspect the glass for cracks. If it is cracked, chamfer it using sandpaper.

4. If the glass is reused, attach the pins to the glass as shown in the figure.


NOTE:

5. Apply glass primer along the hollowed marks in the ceramic coating on the new glass, along the sealant tracks on the reused glass, then allow it to dry for approx. 30 min.

CAUTION:

NOTE:


6. Cut away the old sealant using a razor or scraper so that 12 mm {0.040.079 in}

thickness of sealant remains along the perimeter of the frame.

7. If the sealant has come off completely in any one place, apply some primer after degreasing, and allow it approx. 30 min

to dry. Then apply 2 mm {0.079 in}

thickness of new sealant.

8. Clean and degrease the bonding surface along the perimeter of the body.

9. Apply body primer on the body as shown in the figure, then allow it to dry for approx. 30 min.

CAUTION:


10. Install the fastener to the bead on the body side.


11. After the primer has dried, apply 11 mm {0.43 in}

in thickness, 5 mm {0.20 in}

in width of sealant using a sealant gun. Where it is not applied properly, correctly apply it using a spatula.


12. Insert the positioning pins to the body and install the quarter window glass.

13. Install the following parts:

a. C-pillar trim.

b. Trunk side upper trim.

c. Tire house trim.

d. Rear scuff plate.

e. Rear seat cushion.

14. Allow the sealant to harden completely. Sealant hardening time: 24 h

Power Window System Preliminary Inspection [Power Window System]
Manual Open/close Function Inspection STEP INSPECTION ACTION 1 Switch the ignition to ON. Operate the ...

Quarter Window Glass Removal
1. Remove the following parts: a. Rear seat cushion. b. Rear scuff plate. c. Tire house trim. d. Trunk side upper trim. e. C-pillar trim. 2. Apply protective tape along the edge of the bod ...

Other materials:

SRS Air Bag Deployment Criteria
This chart indicates the applicable SRS equipment that will deploy depending on the type of collision. (The illustrations are the representative cases of collisions.) X: The SRS air bag equipment is designed to deploy in a collision. *1 (With Front Passenger Occupant Classification Syste ...

Filament Inspection
1. Turn the ignition switch to the ON position. 2. Turn the rear window defroster switch on. CAUTION: Directly touching the rear window defroster filament with the lead of the tester could damage it. Wrap aluminum foil around the end of the lead and inspect the filament by touc ...

Liftgate Adjustment
1. Measure the gap and height difference between the liftgate and the body. 2. Loosen the liftgate hinge installation bolts and adjust the gap by moving the liftgate. Standard clearance a: 5.0―7.0 mm {0.20―0.27 in} b: -2.0―0 mm {-0.078―0 in} ...

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