Mazda 3 manuals

Mazda 3 Service Manual: Quarter Window Glass Installation

Mazda 3 Service Manual / Body / Glass & Windows / Quarter Window Glass Installation

WARNING:

CAUTION:

1. Remove sealant along the perimeter of the glass using a razor or scraper. (when reusing the glass)

2. Clean and degrease the ceramic part along the perimeter of the glass.

3. Inspect the glass for cracks. If it is cracked, chamfer it using sandpaper.

4. If the glass is reused, attach the pins to the glass as shown in the figure.


NOTE:

5. Apply glass primer along the hollowed marks in the ceramic coating on the new glass, along the sealant tracks on the reused glass, then allow it to dry for approx. 30 min.

CAUTION:

NOTE:


6. Cut away the old sealant using a razor or scraper so that 12 mm {0.040.079 in}

thickness of sealant remains along the perimeter of the frame.

7. If the sealant has come off completely in any one place, apply some primer after degreasing, and allow it approx. 30 min

to dry. Then apply 2 mm {0.079 in}

thickness of new sealant.

8. Clean and degrease the bonding surface along the perimeter of the body.

9. Apply body primer on the body as shown in the figure, then allow it to dry for approx. 30 min.

CAUTION:


10. Install the fastener to the bead on the body side.


11. After the primer has dried, apply 11 mm {0.43 in}

in thickness, 5 mm {0.20 in}

in width of sealant using a sealant gun. Where it is not applied properly, correctly apply it using a spatula.


12. Insert the positioning pins to the body and install the quarter window glass.

13. Install the following parts:

a. C-pillar trim.

b. Trunk side upper trim.

c. Tire house trim.

d. Rear scuff plate.

e. Rear seat cushion.

14. Allow the sealant to harden completely. Sealant hardening time: 24 h

Power Window System Preliminary Inspection [Power Window System]
Manual Open/close Function Inspection STEP INSPECTION ACTION 1 Switch the ignition to ON. Operate the ...

Quarter Window Glass Removal
1. Remove the following parts: a. Rear seat cushion. b. Rear scuff plate. c. Tire house trim. d. Trunk side upper trim. e. C-pillar trim. 2. Apply protective tape along the edge of the bod ...

Other materials:

Engine Coolant Temperature (ECT) Sensor Removal/Installation [Mzr 2.0, Mzr 2.5]
WARNING: When the engine is hot, it can badly burn. Turn off the engine and wait until it is cool before removing the ECT sensor. ECT Sensor No.1 1. Remove the battery cover.. 2. Disconnect the negative battery cable.. 3. Drain the engine coolant.. 4. Remove the battery and b ...

Bluetooth Preparation (Type B)
Device pairing To use Bluetooth audio and Hands-Free, the device equipped with Bluetooth has to be paired to the unit using the following procedure. A maximum of seven devices including Bluetooth audio devices and hands-free mobile phones can be paired. NOTE The Bluetooth system may ...

Side Panel Removal/Installation
1. Insert a tape-wrapped fastener remover into the position indicated by the arrow in the figure. 2. Pull the side panel in the direction of the arrow shown in the figure, then remove the clips and hook. 3. Pull the side panel in the direction of the arrow shown in the figure, while de ...

2016-2020 Copyright www.mazda3tech.com