Mazda 3 manuals

Mazda 3 Service Manual: Quarter Window Glass Installation

Mazda 3 Service Manual / Body / Glass & Windows / Quarter Window Glass Installation

WARNING:

CAUTION:

1. Remove sealant along the perimeter of the glass using a razor or scraper. (when reusing the glass)

2. Clean and degrease the ceramic part along the perimeter of the glass.

3. Inspect the glass for cracks. If it is cracked, chamfer it using sandpaper.

4. If the glass is reused, attach the pins to the glass as shown in the figure.


NOTE:

5. Apply glass primer along the hollowed marks in the ceramic coating on the new glass, along the sealant tracks on the reused glass, then allow it to dry for approx. 30 min.

CAUTION:

NOTE:


6. Cut away the old sealant using a razor or scraper so that 12 mm {0.040.079 in}

thickness of sealant remains along the perimeter of the frame.

7. If the sealant has come off completely in any one place, apply some primer after degreasing, and allow it approx. 30 min

to dry. Then apply 2 mm {0.079 in}

thickness of new sealant.

8. Clean and degrease the bonding surface along the perimeter of the body.

9. Apply body primer on the body as shown in the figure, then allow it to dry for approx. 30 min.

CAUTION:


10. Install the fastener to the bead on the body side.


11. After the primer has dried, apply 11 mm {0.43 in}

in thickness, 5 mm {0.20 in}

in width of sealant using a sealant gun. Where it is not applied properly, correctly apply it using a spatula.


12. Insert the positioning pins to the body and install the quarter window glass.

13. Install the following parts:

a. C-pillar trim.

b. Trunk side upper trim.

c. Tire house trim.

d. Rear scuff plate.

e. Rear seat cushion.

14. Allow the sealant to harden completely. Sealant hardening time: 24 h

Power Window System Preliminary Inspection [Power Window System]
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Quarter Window Glass Removal
1. Remove the following parts: a. Rear seat cushion. b. Rear scuff plate. c. Tire house trim. d. Trunk side upper trim. e. C-pillar trim. 2. Apply protective tape along the edge of the bod ...

Other materials:

Windshield Defrosting and Defogging
Set the mode selector dial to the position. Set the temperature control dial to the desired position. Set the fan control dial to the desired speed. If dehumidified heating is desired, turn on the air conditioner. WARNING Do not defog the windshield using the pos ...

Fuel Line Pressure Inspection [Skyactiv G 2.0]
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Column Cover Removal/Installation
1. Pull down the steering wheel. 2. Pull the upper column cover in the direction of the arrow in the order of (1) and (2), then remove the upper column cover while detaching the hooks and pins. 3. Pull up the steering wheel. 4. Remove the ignition key illumination.. 5. Remove the scre ...

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