Mazda 3 Service Manual: Base Installation
1. Cut away all of the original sealant using a razor.
WARNING:
-
Using a razor with bare hands can cause injury. Always wear gloves when using a razor.
2. Clean and degrease the ceramic coating on the glass and the base.
CAUTION:
-
Keep the area free of dirt and grease, and do not touch the surface. Otherwise, the primer may not properly bond to the surface of the glass.
3. Apply primer to the bonding area of the glass and the base.
4. Use only glass primer on the glass, and body primer on the base. Allow the primer to dry for approx. 30 min.
5. Apply 3.0 mm {0.12 in}
layer of sealant to the base.
6. Center the base in the ceramic coating and press it onto the glass.
7. Use isopropyl alcohol to remove any excess repair sealant. Hardening time of sealant
|
Temperature |
Surface hardening time |
Time required until car can be put into service |
|
5 °C {41 °F} |
Approx. 1.5 h |
Approx. 12 h |
|
20 °C {68 °F} |
Approx. 1 h |
Approx. 4 h |
|
35 °C {95 °F} |
Approx. 10 min |
Approx. 2 h |
8. Install the rearview mirror.
9. Connect the negative battery cable..
Glass & Windows
...
Base Removal
1. Remove the rearview mirror..
2. Wind each end of a wire around a bar.
WARNING:
Using the piano wire with bare hands can cause injury. Always wear gloves
when using the piano wire ...
Other materials:
Front Door Key Cylinder Switch Inspection
1. To access the glass installation bolt, position the front door glass so that
the distance from the top of the front door glass to the upper part of the front
beltline molding is approx. 80 mm {3.1 in}.
2. Disconnect the negative battery cable..
3. Remove the following parts:
a. Inne ...
Brake Fluid Pressure Sensor Inspection
1. Switch the ignition to off.
2. Install the SSTs to the master cylinder (secondary side) as shown in
the figure.
NOTE:
When installing the SST (49 D043 0A0) to the master cylinder, use
a commercially available flare nut wrench (flare nut across flat 12 mm {0.47
in}).
...
Oil Control Valve (OCV) Removal/Installation [Mzr 2.0, Mzr 2.5]
1. Remove the battery cover..
2. Disconnect the negative battery cable..
3. Remove the plug hole plate..
4. Disconnect the wiring harness.
5. Remove the ignition coils..
6. Remove the ventilation hose.
7. Remove the oil level gauge.
8. Remove the cylinder head cover..
9. Remove in th ...
