Mazda 3 manuals

Mazda 3 Service Manual: Air Bag Module And Pre Tensioner Seat Belt Deployment Procedures [Two Step Deployment Control System]

Mazda 3 Service Manual / Restraints / Air Bag Module And Pre Tensioner Seat Belt Deployment Procedures [Two Step Deployment Control System]

WARNING:

CAUTION:

Deployment Procedure for Inside of Vehicle

1. Inspect the SST (Deployment tool)

..

2. Move the vehicle to an open space, away from strong winds, and close all of the vehicle doors and windows.

3. Switch the ignition to off.

4. Disconnect the negative battery cable and wait for 1 min or more

..

5. Follow the procedure below for operating (deploying) the applicable air bag module or pre-tensioner seat belt.

Driver-side Air Bag Module

WARNING:

NOTE:

1. Remove the driver-side air bag module..

2. Connect the SST (Adapter harness)

to the driver-side air bag module as shown in the figure.


3. Install the driver-side air bag module..

4. Connect the SST (Deployment tool)

to the SST (Adapter harness)

.


5. Connect the SST (Deployment tool)

to the battery. Connect the power supply red clip to the positive battery terminal, and the black clip to the negative battery terminal.

6. Verify that the red lamp on the SST (Deployment tool)

is illuminated.

7. Verify that all persons are standing at least 6 m {20 ft}

way from the vehicle.

8. Press the activation switch on the SST (Deployment tool)

connected with 49 L066 002

(a yellow connector) of the SST (Adapter harness)

, and after 3 s

, press the activation switch on the other SST (Deployment tool)

to operate (deploy) the air bag module (both inflators).


WARNING:

9. Disconnect the SST (Deployment tool)

form the SST (Adapter harness)

.

Passenger-side Air Bag Module

WARNING:

NOTE:

1. Remove the glove compartment..

2. Disconnect the passenger-side air bag module connector.


3. Connect the SST (Adapter harness)

to the passenger-side air bag module as shown in the figure.

4. Connect the SST (Deployment tool)

to the SST (Adapter harness)

.


5. Connect the SST (Deployment tool)

to the battery. Connect the power supply red clip to the positive battery terminal, and the black clip to the negative battery terminal.

6. Verify that the red lamp on the SST (Deployment tool)

is illuminated.

7. Verify that all persons are standing at least 6 m {20 ft}

away from the vehicle.

8. Press the activation switch on the SST (Deployment tool)

connected with 49 L066 002

(a yellow connector) of the SST (Adapter harness)

, and after 3 s

, press the activation switch on the other SST (Deployment tool)

to operate (deploy) the air bag module (both inflators).


WARNING:

9. Disconnect the SST (Deployment tool)

form the SST (Adapter harness)

.

Side Air Bag Module

1. Disconnect the side air bag module connector. (Driver side with power seat)


2. Connect the SST (Adapter harness)

to the side air bag module as shown in the figure.


3. Connect the SST (Deployment tool)

to the SST (Adapter harness)

.


4. Connect the SST (Deployment tool)

to the battery. Connect the power supply red clip to the positive battery terminal, and the black clip to the negative battery terminal.

5. Verify that the red lamp on the SST (Deployment tool)

is illuminated.

6. Verify that all persons are standing at least 6 m {20 ft}

away from the vehicle.

7. Press the activation switch on the SST (Deployment tool)

to operate (deploy) the side air bag module.


WARNING:

8. Disconnect the SST (Deployment tool)

from the SST (Adapter harness)

.

Curtain Air Bag Module

1. Remove the following parts:

2. Remove the C–pillar trim..

3. Disconnect the curtain air bag module connector.


4. Connect the SST (Deployment tool)

to the SST (Adapter harness)

.


5. Connect the SST (Deployment tool)

to the battery. Connect the power supply red clip to the positive battery terminal, and the black clip to the negative battery terminal.

6. Verify that the red lamp on the SST (Deployment tool)

is illuminated.

7. Verify that all persons are standing at least 6 m {20 ft}

away from the vehicle.

8. Press the activation switch on the SST (Deployment tool)

to operate (deploy) the curtain air bag module.


WARNING:

9. Disconnect the SST (Deployment tool)

from the SST (Adapter harness)

.

Pre-tensioner Seat Belt

1. Remove the front scuff plate..

2. Remove the rear scuff plate..

3. Remove the B-pillar lower trim..

4. Remove the pre-tensioner seat belt and connect the SST (Adapter harness)

as shown in the figure..


5. Install the pre-tensioner seat belt.

6. Connect the SST (Deployment tool)

to the SST (Adapter harness)

.


7. Connect the SST (Deployment tool)

to the battery. Connect the power supply red clip to the positive battery terminal, and the black clip to the negative battery terminal.

8. Verify that the red lamp on the SST (Deployment tool)

is illuminated.

9. Verify that all persons are standing at least 6 m {20 ft}

away from the vehicle.

10. Press the activation switch on the SST (Deployment tool)

to operate (deploy) the pre-tensioner seat belt.


WARNING:

11. Disconnect the SST (Deployment tool)

from the SST (Adapter harness)

.

Lap pre-tensioner Seat Belt

1. Remove the lap pre-tensioner seat belt and connect the SST (Adapter harness)

as shown in the figure..


2. Install the lap pre-tensioner seat belt.

3. Connect the SST (Deployment tool)

to the SST (Adapter harness)

.


4. Connect the SST (Deployment tool)

to the battery. Connect the power supply red clip to the positive battery terminal, and the black clip to the negative battery terminal.

5. Verify that the red lamp on the SST (Deployment tool)

is illuminated.

6. Verify that all persons are standing at least 6 m {20 ft}

away from the vehicle.

7. Press the activation switch on the SST (Deployment tool)

to operate (deploy) the pre-tensioner seat belt.


WARNING:

8. Disconnect the SST (Deployment tool)

from the SST (Adapter harness)

.

Deployment Procedure for Outside of Vehicle

1. Inspect the SST (Deployment tool)

..

2. Switch the ignition to off.

3. Disconnect the negative battery cable and wait for 1 min or more

..

4. Follow the procedure below for operating (deploying) the applicable air bag module or lap pre-tensioner seat belt.

Driver-side Air Bag Module

WARNING:

1. Remove the driver-side air bag module..

2. Install the bolts to the driver-side air bag module as shown in the figure, and connect the SST (Adapter harness)

.


3. Place the driver-side air bag module on the center of the tire wheel with the padded surface facing up. To secure the air bag module to the tire wheel, wrap a wire (cross section 1.25 mm2 {0.002 in2} or more

) through the wheel and the bolt installation holes of the air bag module at least 4 times

.


WARNING:

4. Stack three tires without wheels on top of the tire with the driver-side air bag module, and then stack another tire with a wheel on the very top.


5. Secure the tires with wire.


6. Connect the SSTs (Deployment tool)

to the SSTs (Adapter harness)

.


7. Connect the SST (Deployment tool)

to the battery. Connect the power supply red clip to the positive battery terminal, and the black clip to the negative battery terminal.

8. Verify that the red lamp on the SST (Deployment tool)

is illuminated.

9. Verify that all persons are standing at least 6 m {20 ft}

away from the vehicle.

10. Press the activation switch on the SST (Deployment tool)

connected with 49 L066 002

(a yellow connector) of the SST (Adapter harness)

, and after 3 s

, press the activation switch on the other SST (Deployment tool)

to operate (deploy) the air bag module (both inflators).


WARNING:

11. Disconnect the SST (Deployment tool)

from the SST (Adapter harness)

.

Passenger-side Air Bag Module

WARNING:

1. Remove the following parts:

a. Passenger-side front scuff plate.

b. Passenger-side front side trim.

c. Dashboard under cover.

d. Glove compartment.

e. Passenger-side lower panel.

f. SIRIUS satellite radio unit (with SIRIUS satellite radio system).

g. Passenger-side air bag module.

2. Disconnect the passenger-side air bag module connector.


3. Connect the SSTs (Adapter harness)

to the passenger-side air bag module as shown in the figure.

4. Place the padded surface of the passenger-side air bag module facing the center of the tire as shown in the figure. To secure the air bag module to the tire wheel, wrap a wire (cross section 1.25 mm2{0.002 in2} or more

) through the tire and the bolt installation holes at least 4 times

as shown in the figure.


WARNING:

5. Stack the tire with the passenger-side air bag module on top of two tires without wheels. Stack a tire without a wheel on top of the tire with the passenger-side air bag module, and then stack another tire with a wheel on the very top.


6. Secure the tires with wire.


7. Connect the SSTs (Deployment tool)

to the SSTs (Adapter harness)

.


8. Connect the SST (Deployment tool)

to the battery. Connect the power supply red clip to the positive battery terminal, and the black clip to the negative battery terminal.

9. Verify that the red lamp on the SST (Deployment tool)

is illuminated.

10. Verify that all persons are standing at least 6 m {20 ft}

away from the vehicle.

11. Press the activation switch on the SST (Deployment tool)

connected with 49 L066 002

(a yellow connector) of the SST (Adapter harness)

, and after 3 s

, press the activation switch on the other SST (Deployment tool)

to operate (deploy) the air bag module (both inflators).


WARNING:

12. Disconnect the SST (Deployment tool)

from the SST (Adapter harness)

.

Side Air Bag Module

1. Remove the front seat..

2. Remove the front seat back trim and pad..

3. Remove the side air bag module..

4. Connect the SST (Adapter harness)

to the side air bag module as shown in the figure.


5. Put the side air bag module inside the tire and secure it to the tire by wrapping a wire (cross section of 1.25 mm2 {0.002 in2} or more

) through the tire and the bolt at least 4 times

.


WARNING:

6. Stack the tire with the side air bag module on top of two tires without wheels. Stack a tire without a wheel on top of the tire with the side air bag module, and then stack another tire with a wheel on the very top.


7. Secure the tires with wire.


8. Connect the SST (Deployment tool)

to the SST (Adapter harness).


9. Connect the SST (Deployment tool)

to the battery. Connect the power supply red clip to the positive battery terminal, and the black clip to the negative battery terminal.

10. Verify that the red lamp on the SST (Deployment tool)

is illuminated.

11. Verify that all persons are standing at least 6 m {20 ft}

away from the vehicle.

12. Press the activation switch on the SST (Deployment tool)

to operate (deploy) the side air bag module.


WARNING:

13. Disconnect the SST (Deployment tool)

from the SST (Adapter harness)

.

Curtain Air Bag Module

1. Partially peel back the seaming welt.

2. Remove the rain sensor cover. (Vehicles with auto light/wiper system).

3. Disconnect the rain sensor connector. (Vehicles with auto light/wiper system)

4. Remove the following parts:

a. Sunroof seaming welt (vehicles with sunroof system)

b. A–pillar trim.

c. Front scuff plate.

d. Rear scuff plate.

e. B-pillar lower trim.

f. Upper anchor of the front seat belt.

g. B–pillar upper trim.

h. Rear seat cushion.

i. Tire house trim.

j. Trunk side upper trim (5HB).

k. C-pillar trim.

l. Map light.

m. Interior light.

n. Sunvisor.

o. Assist handle.

p. Headliner.

q. Curtain air bag module..

5. Cut off the air bag part of the curtain air bag module at the position shown in the figure.


WARNING:

6. Disconnect the curtain air bag module connector.


7. Connect the SST (Adapter harness)

to the curtain air bag module as shown in the figure.

8. Secure the curtain air bag module to the tire, by wrapping a wire (cross section 1.25 mm2 {0.002 in2} or more

) through the tire and the bolt installation holes at least 4 times

as shown in the figure.


WARNING:

9. Stack the tire with the curtain air bag module on top of two tires without wheels. Stack a tire without a wheel on top of the tire with the curtain air bag module, and then stack another tire with a wheel on the very top.


10. Secure the tires with wire.


11. Connect the SST (Deployment tool)

to the SST (Adapter harness)

.


12. Connect the SST (Deployment tool)

to the battery. Connect the power supply red clip to the positive battery terminal, and the black clip to the negative battery terminal.

13. Verify that the red lamp on the SST (Deployment tool)

is illuminated.

14. Verify that all persons are standing at least 6 m {20 ft}

away from the vehicle.

15. Press the activation switch on the SST (Deployment tool)

to operate (deploy) the curtain air bag module.


WARNING:

16. Disconnect the SST (Deployment tool)

from the SST (Adapter harness)

.

Pre-tensioner Seat Belt

1. Remove the front scuff plate..

2. Remove the rear scuff plate..

3. Remove the B-pillar lower trim..

4. Remove the pre-tensioner seat belt and connect the SST (Adapter harness)

as shown in the figure..


5. Put the pre-tensioner seat belt inside the tire and secure it to the tire by wrapping a wire (cross section of 1.25 mm2 {0.002 in2} or more

) through the tire and the bolt installation holes at least 4 times

.


WARNING:

6. Stack the tire with the pre-tensioner seat belt on to of two tires without wheels. Stack a tire without a wheel on top of the tire with the pre-tensioner seat belt, and then stack another tire with a wheel on the very top.


7. Secure the tires with wire.


8. Connect the SST (Deployment tool)

to the SST (Adapter harness)

.


9. Connect the SST (Deployment tool)

to the battery. Connect the power supply red clip to the positive battery terminal, and the black clip to the negative battery terminal.

10. Verify that the red lamp on the SST (Deployment tool)

is illuminated.

11. Verify that all persons are standing at least 6 m {20 ft}

away from the vehicle.

12. Press the activation switch on the SST (Deployment tool)

to operate (deploy) the pre-tensioner seat belt.


WARNING:

13. Disconnect the SST (Deployment tool)

from the SST (Adapter harness)

.

Lap Pre-tensioner Seat Belt

1. Remove the front scuff plate..

2. Remove the rear scuff plate..

3. Remove the B-pillar lower trim..

4. Cut off the seat belt part of the lap pre-tensioner seat belt at the position shown in the figure.


5. Remove the lap pre-tensioner seat belt and connect the SST (Adapter harness)

as shown in the figure..


6. Secure the lap pre-tensioner seat belt to the vise as shown in the figure. Set the lap pre-tensioner piston so that the ejection end is pointed downward. Place the bottom surface of the housing so that it contacts the upper surface of the vise.


WARNING:

7. Put the lap pre-tensioner seat belt secure it to the vise by hold a wire (cross section of 1.25 mm2 {0.002 in2} or more

) through the shaft of vice and the lap pre-tensioner seat belt bracket hole at least 4 times

.


WARNING:

8. Connect the SST (Deployment tool)

to the SST (Adapter harness)

.


9. Connect the SST (Deployment tool)

to the battery. Connect the power supply red clip to the positive battery terminal, and the black clip to the negative battery terminal.

10. Verify that the red lamp on the SST (Deployment tool)

is illuminated.

11. Verify that all persons are standing at least 6 m {20 ft}

away from the vehicle.

12. Press the activation switch on the SST (Deployment tool)

to operate (deploy) the lap pre-tensioner seat belt.


WARNING:

13. Disconnect the SST (Deployment tool)

from the SST (Adapter harness)

.

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