Mazda 3 manuals

Mazda 3 Service Manual: Brake Pedal Removal/Installation

Mazda 3 Service Manual / Brakes / General / Brake Pedal Removal/Installation

CAUTION:

1. Remove the battery and battery tray..

2. Disconnect the vacuum hose from the insulator bracket as shown in the figure. (MZR 2.3 DISI Turbo)


3. Remove the wiring harness from the air duct. (MZR 2.3 DISI Turbo)


4. Remove the side wall (driver side)..

5. Disconnect the steering shaft from the steering gear and linkage..

6. Remove the accelerator pedal..

7. Remove in the order indicated in the table.

8. Install in the reverse order of removal.



1

Brake switch connector, wiring harness

2

Brake switch

(See Brake Switch Installation Note.)

3

Joint pin

(See Joint Pin Installation Note.)

4

Brake pedal

(See Brake Pedal Removal Note.)

5

Pedal pad


Brake Pedal Removal Note

1. Remove the brake pedal installation bolt and nuts.

2. Move the power brake unit to the vehicle front where the power brake unit fork does not interfere with the brake pedal arm.

3. Remove the brake pedal.

Joint Pin Installation Note

1. Install the new joint pin by aligning the pin holes of the brake pedal and power brake unit fork.

2. Verify that the joint pin touches the power brake unit fork completely.


Brake Switch Installation Note

1. Inspect the brake pedal..

2. With the brake pedal fully released, insert a new brake switch into the installation hole on the brake pedal.

3. Secure the brake switch by turning it counterclockwise 45

.


Brake Pedal Inspection
Pedal Height Inspection 1. Measure the distance from the center of the upper surface of the pedal pad to the floor covering and verify that it is as specified. If not within the specifi ...

Brake/Taillight Bulb Removal/Installation
4SD 1. Disconnect the negative battery cable.. 2. Remove the following parts: a. Trunk mat. b. Trunk board. c. Trunk end trim. 3. Partially peel back the trunk side trim.. 4. Remove in th ...

Other materials:

ABS HU/CM Removal/Installation
WARNING: If the ABS HU/CM configuration is not completed, it could result in an unexpected accident due to the ABS being inoperative. If the ABS HU/CM or ABS CM is replaced, always use the automatic configuration function so that the ABS operation conditions are correct. CAUTI ...

Shift Lock System Inspection
Shift-Lock System Inspection 1. Switch the ignition to ON. 2. Shift the selector lever to the P position. 3. Perform the following procedures to inspect the shift-lock system. If there is any malfunction, inspect the shift-lock solenoid and P position switch.. a. Verify that th ...

Seat Belt Inspection
Belt 1. Verify that the belt is installed properly with no twists or kinks. 2. Verify that there is no damage to the seat belt and no deformation of the metal fittings. If there is any malfunction, replace the seat belt. ELR Except 5HB (rear center seat belt) 1. Verify tha ...

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