Mazda 3 manuals

Mazda 3 Service Manual: Caliper (Rear) Disassembly/Assembly

Mazda 3 Service Manual / Brakes / Disc Brakes / Caliper (Rear) Disassembly/Assembly

1. Disassemble in the order indicated in the table.



1

Dust seal

(See Dust Seal Assembly Note.)

2

Bleeder cap

3

Bleeder screw

4

Caliper body


2. Assemble in the reverse order of disassembly.

Dust Seal Assembly Note

1. While rotating the piston counterclockwise using the SST

, pull it out to the position shown in the figure.


2. As shown in the figure, assemble a new dust seal to the piston.


3. Install the SST

(49 F043 002) to the SST

(49 B043 005).


4. Align the SST

projection to the piston groove.

5. Rotate part A on the SST

in the direction of the arrow and secure the SST

to the caliper.


6. Rotate the SST

(49 B043 005) in the direction of the arrow and push the piston completely into the caliper.


NOTE:

7. Rotate part A on the SST

(49 B043 005) in the direction of the arrow using the tool and remove the SST

from the caliper.


8. Assemble the dust seal to the caliper body using the SSTs

and a press with a press-in force of 834 N {85 kgf, 187 lbf}

.


9. Verify that there is no gap between the dust seal and caliper body.

Caliper (Front) Disassembly/Assembly [Mzr 2.3 Disi Turbo]
1. Disassemble in the order indicated in the table. 1 Bleeder cap 2 Bleeder screw 3 Piston (See Piston Disassem ...

Front Brake (Disc) Inspection
Brake Judder Repair Hints Description 1. Brake judder concern has the following 3 characteristics: Steering wheel vibration 1. The steering wheel vibrates in the rotation direction. This characte ...

Other materials:

Drive Belt Removal/Installation [Mzr 2.0, Mzr 2.5]
MZR 2.0 A/C drive belt removal 1. Remove the aerodynamic under cover No.2 and splash shield as a single unit.. 2. Remove the nut shown in the figure and set the power steering pipe component out of the way. 3. Set the SST as shown in the figure. NOTE: Hold the SST by hand unti ...

Vacuum Hose Removal/Installation [Mzr 2.3 Disi Turbo]
1. Remove the charge air cooler cover.. 2. Remove the charge air cooler.. 3. Insert a thin flathead screwdriver at the point indicated by the arrow in the figure, push the ring down and disconnect the vacuum hose from the intake manifold. 4. Remove the vacuum hose from the vacuum hose c ...

Driving on Uneven Road
Your vehicle's suspension and underbody can be damaged if driven on rough/uneven roads or over speed bumps at excessive speeds. Use care and reduce speed when traveling on rough/uneven roads or over speed bumps. Use care not to damage the vehicle's underbody, bumpers or muffler(s) when dr ...

2016-2020 Copyright www.mazda3tech.com