Mazda 3 manuals

Mazda 3 Service Manual: Caliper (Front) Disassembly/Assembly [Mzr 2.3 Disi Turbo]

Mazda 3 Service Manual / Brakes / Disc Brakes / Caliper (Front) Disassembly/Assembly [Mzr 2.3 Disi Turbo]

1. Disassemble in the order indicated in the table.



1

Bleeder cap

2

Bleeder screw

3

Piston

(See Piston Disassembly Note.)

(See Piston Assembly Note.)

4

Dust seal

(See Dust Seal Assembly Note.)

5

Piston seal

6

Caliper body


2. Assemble in the reverse order of disassembly.

Piston Disassembly Note

1. Insert a piece of wood in the caliper as shown in the figure and blow compressed air through the bleeder screw installation hole to remove the piston from the caliper body.


WARNING:

CAUTION:

Dust Seal Assembly Note

1. Assemble a new dust seal to the caliper using the SSTs

and a press with a press-in force of 834 N {85 kgf, 187 in·lbf}

.


2. Verify that there is no gap between the dust seal and caliper body.

Piston Assembly Note

1. Press the piston into the dust seal opening as shown in the figure.


2. Insert a piece of wood between the caliper body and the piston, and while supporting the piston by hand, blow compressed air through the brake hose installation hole.


WARNING:

NOTE:

3. Verify that the dust seal lip covers the piston end as shown in the figure.


4. Press the piston into the caliper body completely.

Caliper (Front) Disassembly/Assembly [Mzr 2.0, Skyactiv G 2.0, Mzr 2.5]
1. Disassemble in the order indicated in the table. 1 Bleeder cap 2 Bleeder screw 3 Piston (See Piston Disassem ...

Caliper (Rear) Disassembly/Assembly
1. Disassemble in the order indicated in the table. 1 Dust seal (See Dust Seal Assembly Note.) 2 Bleeder cap 3 ...

Other materials:

Liftgate Side Trim Removal/Installation
1. Remove the liftgate upper trim.. 2. Pull the point A of the strap hanger as shown in the figure. 3. Remove the strap hanger. 4. Remove the fastener. 5. Pull the liftgate side trim in the direction of arrow then remove clip A. 6. Detach tab B and C while pulling the liftgate sid ...

Mounting the Spare Tire
Remove dirt and grime from the mounting surfaces of the wheel and hub, including the hub bolts, with a cloth. WARNING Make sure the mounting surfaces of the wheel, hub and lug nuts are clean before changing or replacing tires: When changing or replacing a tire, ...

Vacuum Hose Removal/Installation [Mzr 2.3 Disi Turbo]
1. Remove the charge air cooler cover.. 2. Remove the charge air cooler.. 3. Insert a thin flathead screwdriver at the point indicated by the arrow in the figure, push the ring down and disconnect the vacuum hose from the intake manifold. 4. Remove the vacuum hose from the vacuum hose c ...

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