Mazda 3 manuals

Mazda 3 Service Manual: Caliper (Front) Disassembly/Assembly [Mzr 2.3 Disi Turbo]

Mazda 3 Service Manual / Brakes / Disc Brakes / Caliper (Front) Disassembly/Assembly [Mzr 2.3 Disi Turbo]

1. Disassemble in the order indicated in the table.



1

Bleeder cap

2

Bleeder screw

3

Piston

(See Piston Disassembly Note.)

(See Piston Assembly Note.)

4

Dust seal

(See Dust Seal Assembly Note.)

5

Piston seal

6

Caliper body


2. Assemble in the reverse order of disassembly.

Piston Disassembly Note

1. Insert a piece of wood in the caliper as shown in the figure and blow compressed air through the bleeder screw installation hole to remove the piston from the caliper body.


WARNING:

CAUTION:

Dust Seal Assembly Note

1. Assemble a new dust seal to the caliper using the SSTs

and a press with a press-in force of 834 N {85 kgf, 187 in·lbf}

.


2. Verify that there is no gap between the dust seal and caliper body.

Piston Assembly Note

1. Press the piston into the dust seal opening as shown in the figure.


2. Insert a piece of wood between the caliper body and the piston, and while supporting the piston by hand, blow compressed air through the brake hose installation hole.


WARNING:

NOTE:

3. Verify that the dust seal lip covers the piston end as shown in the figure.


4. Press the piston into the caliper body completely.

Caliper (Front) Disassembly/Assembly [Mzr 2.0, Skyactiv G 2.0, Mzr 2.5]
1. Disassemble in the order indicated in the table. 1 Bleeder cap 2 Bleeder screw 3 Piston (See Piston Disassem ...

Caliper (Rear) Disassembly/Assembly
1. Disassemble in the order indicated in the table. 1 Dust seal (See Dust Seal Assembly Note.) 2 Bleeder cap 3 ...

Other materials:

Ignition Switch Removal/Installation [Without Advanced Keyless Entry And Push Button Start System]
1. Disconnect the negative battery cable.. 2. Remove the column cover.. 3. Detach the tab. 4. Pull the pin in the direction of the arrow shown in the figure and release the lock. 5. Disconnect the ignition switch connector and key interlock solenoid connector. 6. Remove the ...

Stop Vehicle in Safe Place Immediately
If any of the following warning lights turns on, the system may have a malfunction. Stop the vehicle in a safe place immediately and contact an Authorized Mazda Dealer. ...

Intake Air Temperature (Iat) Sensor Inspection [Mzr 2.0, Mzr 2.5]
Resistance Inspection NOTE: Because the IAT sensor is integrated in the MAF sensor, replacing the IAT sensor includes replacement of the MAF/IAT sensor. 1. Remove the battery cover.. 2. Disconnect the negative battery cable.. 3. Disconnect the MAF/IAT sensor connector. 4. Mea ...

© 2016-2019 Copyright www.mazda3tech.com