Mazda 3 manuals

Mazda 3 Service Manual: Caliper (Front) Disassembly/Assembly [Mzr 2.0, Skyactiv G 2.0, Mzr 2.5]

Mazda 3 Service Manual / Brakes / Disc Brakes / Caliper (Front) Disassembly/Assembly [Mzr 2.0, Skyactiv G 2.0, Mzr 2.5]

1. Disassemble in the order indicated in the table.



1

Bleeder cap

2

Bleeder screw

3

Piston

(See Piston Disassembly Note.)

(See Piston Assembly Note.)

4

Dust seal

(See Dust Seal Assembly Note.)

5

Piston seal

6

Caliper body


2. Assemble in the reverse order of disassembly.

Piston Disassembly Note

1. Insert a piece of wood in the caliper as shown in the figure and blow compressed air through the bleeder screw installation hole to remove the piston from the caliper body.


WARNING:

CAUTION:

Dust Seal Assembly Note

1. Assemble a new dust seal to the caliper using the SSTs

and a press with a press-in force of 834 N {85 kgf, 187 in·lbf}

.


2. Verify that there is no gap between the dust seal and caliper body.

Piston Assembly Note

1. Press the piston into the dust seal opening as shown in the figure.


2. Insert a piece of wood between the caliper body and the piston, and while supporting the piston by hand, blow compressed air through the brake hose installation hole.


WARNING:

NOTE:

3. Verify that the dust seal lip covers the piston end as shown in the figure.


4. Press the piston into the caliper body completely.

Disc Brakes
...

Caliper (Front) Disassembly/Assembly [Mzr 2.3 Disi Turbo]
1. Disassemble in the order indicated in the table. 1 Bleeder cap 2 Bleeder screw 3 Piston (See Piston Disassem ...

Other materials:

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Parking Brake Lever Removal/Installation
1. Remove the following parts: a. Upper panel. b. Shift knob (MTX). c. Selector lever knob (ATX). d. Shift panel. e. Side wall. f. Console. 2. Remove in the order indicated in the table. 3. Install in the reverse order of removal. 4. After installation, inspect the parking brake le ...

Power Window Lock Switch
This feature prevents all power windows from operating, except the driver's power window. Keep this switch in the locked position while children are in the vehicle. Locked position (button depressed): Only the driver's power window can be operated. Unlocked position (button not depressed ...

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