Mazda 3 manuals

Mazda 3 Service Manual: Caliper (Front) Disassembly/Assembly [Mzr 2.0, Skyactiv G 2.0, Mzr 2.5]

Mazda 3 Service Manual / Brakes / Disc Brakes / Caliper (Front) Disassembly/Assembly [Mzr 2.0, Skyactiv G 2.0, Mzr 2.5]

1. Disassemble in the order indicated in the table.



1

Bleeder cap

2

Bleeder screw

3

Piston

(See Piston Disassembly Note.)

(See Piston Assembly Note.)

4

Dust seal

(See Dust Seal Assembly Note.)

5

Piston seal

6

Caliper body


2. Assemble in the reverse order of disassembly.

Piston Disassembly Note

1. Insert a piece of wood in the caliper as shown in the figure and blow compressed air through the bleeder screw installation hole to remove the piston from the caliper body.


WARNING:

CAUTION:

Dust Seal Assembly Note

1. Assemble a new dust seal to the caliper using the SSTs

and a press with a press-in force of 834 N {85 kgf, 187 in·lbf}

.


2. Verify that there is no gap between the dust seal and caliper body.

Piston Assembly Note

1. Press the piston into the dust seal opening as shown in the figure.


2. Insert a piece of wood between the caliper body and the piston, and while supporting the piston by hand, blow compressed air through the brake hose installation hole.


WARNING:

NOTE:

3. Verify that the dust seal lip covers the piston end as shown in the figure.


4. Press the piston into the caliper body completely.

Disc Brakes
...

Caliper (Front) Disassembly/Assembly [Mzr 2.3 Disi Turbo]
1. Disassemble in the order indicated in the table. 1 Bleeder cap 2 Bleeder screw 3 Piston (See Piston Disassem ...

Other materials:

Bass Box Inspection
1. Disconnect the negative battery cable.. 2. Disconnect the connector.. 3. Verify the resistance between bass-box terminals. If not within the specification, replace the bass-box. Resistance 0.9—1.1 ohms ...

Pre Delivery Inspection
Pre-Delivery Inspection Table Exterior INSPECT and ADJUST, if necessary, the following items to specification: □ Glass, exterior bright metal and paint for damage □ Wheel lug nuts □ All weatherstrips for damage or detachment □ Tire pressures □ Headlight c ...

Global Positioning System (Gps) Antenna Removal/Installation
With Audio Unit (Without Display) 1. Disconnect the negative battery cable.. 2. Remove the following parts: a. Upper column cover. b. Instrument cluster. 3. Remove in the order indicated in the table. 1 Connector 2 Screw ...

© 2016-2019 Copyright www.mazda3tech.com