Mazda 3 manuals

Mazda 3 Service Manual: Engine Disassembly/Assembly [Skyactiv G 2.0]

Mazda 3 Service Manual / Engine / General / Engine Disassembly/Assembly [Skyactiv G 2.0]

CAUTION:

1. To enable to install the SST

, disconnect the clip shown in the figure and set the wiring harness aside.


2. Install the SST

using part number 99794 1025

or an M10×1.25

, length

25 mm {0.98 in}

bolt as shown in the figure.

Engine front side


Engine rear side


3. Engage the hook for the SST (49 L017 5A0)

to the SST (49 UN30 3050)

.


4. To ensure the safety of the work (control engine and transaxle sway), set a hoist as shown in the figure.


CAUTION:

5. Remove the exhaust system..

6. Remove the joint shaft and joint shaft bracket.(See JOINT SHAFT ASSEMBLY [SKYACTIV-G 2.0].)

7. Remove the starter..

8. Remove the generator..

9. Fix the drive plate using the crankshaft pulley lock bolt. (ATX)

10. Remove the torque converter installation nut from the starter installation hole..

11. Disconnect the engine and transaxle, and lower only the engine from the engine lifter..

12. Remove the intake-air system..

13. Remove the fuel injectors..

14. Remove the camshaft position (CMP) sensor..

15. Remove the vacuum pump..

16. Remove the high pressure fuel pump and rear housing..

17. Remove the oil filter..

18. Remove the engine oil solenoid valve..

19. Remove the crankshaft position (CKP) sensor..

20. Remove the ignition coil/ion sensors..

21. Remove the wiring harness bracket shown in the figure.


22. Remove the emission harness.

23. Remove the water pump drive belt..

24. Remove the oil filter body.


25. Assemble in the reverse order of disassembly.

Engine Disassembly/Assembly [Mzr 2.3 Disi Turbo]
1. Remove the engine from the transaxle.. 2. Remove the intake-air system.. 3. Remove the exhaust system.. 4. Remove the generator.. 5. Remove the EGR valve.. 6. Remove the ignition coils.. ...

Engine Removal/Installation [Mzr 2.0, Mzr 2.5]
WARNING: Fuel vapor is hazardous. It can very easily ignite, causing serious injury and damage. Always keep sparks and flames away from fuel. Fuel line spills and leakage are danger ...

Other materials:

EGR Valve Removal/Installation [Mzr 2.0, Mzr 2.5]
1. Remove the battery cover.. 2. Disconnect the negative battery cable.. 3. Drain the engine coolant from the radiator.. 4. Remove the air cleaner and the air hose as a single unit.. 5. Remove the radiator hose (upper, engine side).. 6. Disconnect the EGR valve connector. 7. Remove in th ...

Power Window System Initialization Procedure
NOTE: If the following operations have been performed, initial setting is reset, and auto up/down and two-step down operation are disabled. Therefore, performing initial setting is necessary. Negative battery cable is disconnected. Power window main switch ...

Passenger Side Air Bag Module Removal/Installation [Two Step Deployment Control System]
WARNING: Handling the air bag module improperly can accidentally deploy the air bag module, which may seriously injure you. Read the air bag system service warnings and cautions before handling the air bag module.. Due to the adoption of 2-step deployment control in the passeng ...

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