Mazda 3 manuals

Mazda 3 Service Manual: Engine Disassembly/Assembly [Skyactiv G 2.0]

Mazda 3 Service Manual / Engine / General / Engine Disassembly/Assembly [Skyactiv G 2.0]

CAUTION:

1. To enable to install the SST

, disconnect the clip shown in the figure and set the wiring harness aside.


2. Install the SST

using part number 99794 1025

or an M10×1.25

, length

25 mm {0.98 in}

bolt as shown in the figure.

Engine front side


Engine rear side


3. Engage the hook for the SST (49 L017 5A0)

to the SST (49 UN30 3050)

.


4. To ensure the safety of the work (control engine and transaxle sway), set a hoist as shown in the figure.


CAUTION:

5. Remove the exhaust system..

6. Remove the joint shaft and joint shaft bracket.(See JOINT SHAFT ASSEMBLY [SKYACTIV-G 2.0].)

7. Remove the starter..

8. Remove the generator..

9. Fix the drive plate using the crankshaft pulley lock bolt. (ATX)

10. Remove the torque converter installation nut from the starter installation hole..

11. Disconnect the engine and transaxle, and lower only the engine from the engine lifter..

12. Remove the intake-air system..

13. Remove the fuel injectors..

14. Remove the camshaft position (CMP) sensor..

15. Remove the vacuum pump..

16. Remove the high pressure fuel pump and rear housing..

17. Remove the oil filter..

18. Remove the engine oil solenoid valve..

19. Remove the crankshaft position (CKP) sensor..

20. Remove the ignition coil/ion sensors..

21. Remove the wiring harness bracket shown in the figure.


22. Remove the emission harness.

23. Remove the water pump drive belt..

24. Remove the oil filter body.


25. Assemble in the reverse order of disassembly.

Engine Disassembly/Assembly [Mzr 2.3 Disi Turbo]
1. Remove the engine from the transaxle.. 2. Remove the intake-air system.. 3. Remove the exhaust system.. 4. Remove the generator.. 5. Remove the EGR valve.. 6. Remove the ignition coils.. ...

Engine Removal/Installation [Mzr 2.0, Mzr 2.5]
WARNING: Fuel vapor is hazardous. It can very easily ignite, causing serious injury and damage. Always keep sparks and flames away from fuel. Fuel line spills and leakage are danger ...

Other materials:

Using LATCH Lower Anchor
Your Mazda is equipped with LATCH lower anchors for attachment of specially designed LATCH child-restraint systems in the rear seats. Both anchors must be used, otherwise the seat will bounce around and put the child in danger. Most LATCH child-restraint systems must also be used in conjunc ...

Front Drain Hose Removal
1. Set the air intake mode to FRESH. 2. Set the air mix mode to MAX COLD. 3. Disconnect the negative battery cable. 4. Remove the rain sensor cover. (Vehicles with auto light / wiper system). 5. Disconnect the rain sensor connector. (Vehicles with auto light / wiper system) 6. Partially ...

Indicator Lights
These lights turn on or flash to notify the user of the system operation status or a system malfunction. Signal Indicator Lights * BSM OFF Indicator Light * Lane Departure Warning System (LDWS) Indicator Light KEY Indicator Light ...

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