Mazda 3 manuals

Mazda 3 Service Manual: Engine Disassembly/Assembly [Skyactiv G 2.0]

Mazda 3 Service Manual / Engine / General / Engine Disassembly/Assembly [Skyactiv G 2.0]

CAUTION:

1. To enable to install the SST

, disconnect the clip shown in the figure and set the wiring harness aside.


2. Install the SST

using part number 99794 1025

or an M10×1.25

, length

25 mm {0.98 in}

bolt as shown in the figure.

Engine front side


Engine rear side


3. Engage the hook for the SST (49 L017 5A0)

to the SST (49 UN30 3050)

.


4. To ensure the safety of the work (control engine and transaxle sway), set a hoist as shown in the figure.


CAUTION:

5. Remove the exhaust system..

6. Remove the joint shaft and joint shaft bracket.(See JOINT SHAFT ASSEMBLY [SKYACTIV-G 2.0].)

7. Remove the starter..

8. Remove the generator..

9. Fix the drive plate using the crankshaft pulley lock bolt. (ATX)

10. Remove the torque converter installation nut from the starter installation hole..

11. Disconnect the engine and transaxle, and lower only the engine from the engine lifter..

12. Remove the intake-air system..

13. Remove the fuel injectors..

14. Remove the camshaft position (CMP) sensor..

15. Remove the vacuum pump..

16. Remove the high pressure fuel pump and rear housing..

17. Remove the oil filter..

18. Remove the engine oil solenoid valve..

19. Remove the crankshaft position (CKP) sensor..

20. Remove the ignition coil/ion sensors..

21. Remove the wiring harness bracket shown in the figure.


22. Remove the emission harness.

23. Remove the water pump drive belt..

24. Remove the oil filter body.


25. Assemble in the reverse order of disassembly.

Engine Disassembly/Assembly [Mzr 2.3 Disi Turbo]
1. Remove the engine from the transaxle.. 2. Remove the intake-air system.. 3. Remove the exhaust system.. 4. Remove the generator.. 5. Remove the EGR valve.. 6. Remove the ignition coils.. ...

Engine Removal/Installation [Mzr 2.0, Mzr 2.5]
WARNING: Fuel vapor is hazardous. It can very easily ignite, causing serious injury and damage. Always keep sparks and flames away from fuel. Fuel line spills and leakage are danger ...

Other materials:

Drive Plate Removal/Installation [Fw6 A EL]
1. Remove the transaxle.. 2. Remove in the order indicated in the table. 1 Drive plate installation bolts (See Drive Plate Installation Bolts Removal Note.) (See Drive Plate Installation Bolts Installation Note.) 2 Backing plate ...

General Procedures (Front And Rear Axles)
Wheel and Tire Installation 1. When installing the wheels and tires, tighten the wheel nuts in a criss-cross pattern to the following tightening torque. Tightening torque 88118 Nm {9.012 kgfm, 6587 ftlbf} Connector Disconnection 1. Disconnect the negative battery cable ...

Variable Valve Timing Actuator Removal/Installation [Mzr 2.3 Disi Turbo]
WARNING: Fuel vapor is hazardous. It can very easily ignite, causing serious injury and damage. Always keep sparks and flames away from fuel. Fuel line spills and leakage are dangerous. Fuel can ignite and cause serious injuries or death and damage. Fuel can also irritate skin ...

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