Mazda 3 manuals

Mazda 3 Service Manual: Exhaust System Removal/Installation [Mzr 2.0, Mzr 2.5]

Mazda 3 Service Manual / Engine / Exhaust & Emissions / Exhaust System Removal/Installation [Mzr 2.0, Mzr 2.5]

WARNING:

1. Remove the battery cover..

2. Disconnect the negative battery cable..

3. Remove the plug hole plate..

4. Remove in the order indicated in the table.

5. Remove the insulator..

6. Install in the reverse order of removal.

MZR 2.0



1

Main silencer

2

Tunnel member (rear)

3

TWC

4

HO2S

(See HEATED OXYGEN SENSOR (HO2S) REMOVAL/INSTALLATION [MZR 2.0, MZR 2.5].)

5

A/F sensor

(See AIR FUEL RATIO (A/F) SENSOR REMOVAL/INSTALLATION [MZR 2.0, MZR 2.5].)

6

Exhaust manifold insulator

(See Exhaust Manifold Installation Note.)

7

insulator

8

Exhaust manifold bracket

9

Exhaust manifold

(See Exhaust Manifold Removal Note.)

10

Exhaust manifold gasket


MZR 2.5 (Except for Mexico)


MZR 2.5 (Mexico)



1

Main silencer

2

Tunnel member (rear)

3

TWC

4

HO2S

(See HEATED OXYGEN SENSOR (HO2S) REMOVAL/INSTALLATION [MZR 2.0, MZR 2.5].)

5

A/F sensor

(See AIR FUEL RATIO (A/F) SENSOR REMOVAL/INSTALLATION [MZR 2.0, MZR 2.5].)

6

insulator

7

Exhaust manifold insulator

(See Exhaust Manifold Installation Note.)

8

Exhaust manifold bracket

9

Exhaust manifold

(See Exhaust Manifold Removal Note.)

10

Exhaust manifold gasket


Exhaust System Insulator Removal/installation Note

1. Remove the exhaust system insulator in the order shown in the figure.

2. Install in the reverse order of removal.



1

Insulator (rear No.1)

(See Insulator (Rear No.1, No.2, No.3) Removal Note.)

2

Insulator (rear No.2)

(See Insulator (Rear No.1, No.2, No.3) Removal Note.)

3

Insulator (rear No.3)

(See Insulator (Rear No.1, No.2, No.3) Removal Note.)

4

Insulator (middle No.1)

5

Insulator (middle No.2)

6

Insulator (front)

(See Insulator (Front) Removal Note.)


Insulator (Rear No.1, No.2, No.3) Removal Note

NOTE:

1. Push out the mandrel using a hammer and punch (22.8 mm {0.080.11 in} diameter).


2. Remove the flange using a drill (5 mm {0.20 in} drill bit).


Insulator (Front) Removal Note

1. Remove the tunnel member (front).

2. Remove the insulator (front).

Exhaust Manifold Removal Note

1. Windshield wiper arm and blade..

2. Remove the cowl grille..

3. Remove the windshield wiper motor..

4. Remove the cowl panel..

5. Remove the exhaust manifold.

Exhaust Manifold Installation Note

1. Temporarily tighten the exhaust manifold installation nuts.

2. Tighten the exhaust manifold new installation nuts in the order shown in the figure.


Exhaust Manifold Insulator Installation Note

1. Temporarily tighten the exhaust manifold insulator.

2. Tighten the exhaust manifold insulator in the order shown in the figure.

MZR 2.0


MZR 2.5


Exhaust System Inspection [Mzr 2.0, Mzr 2.5]
1. Start the engine and inspect each exhaust system component for exhaust gas leakage. If there is leakage, repair or replace the appropriate component.. ...

Forced Induction
...

Other materials:

Oil Seal (Differential) Replacement [A26 M R]
1. On level ground, jack up the vehicle and support it evenly on safety stands. 2. Drain the oil from the transaxle.. 3. Remove the front tires.. 4. Remove the splash shield.. 5. Remove the aerodynamic under cover No.2.. 6. Separate the drive shaft and joint shaft from the transaxle.. 7 ...

Wheel Alignment Pre Inspection
1. Park the vehicle on a level ground, in an unloaded condition*, and with the wheels straight forward. *: Unloaded condition.....Fuel tank is full. Engine coolant and engine oil are at specified level. Spare tire, jack and tools are in designated position. 2. Inspect the tire pressure. ...

Refrigerant Charging
CAUTION: Do not exceed the specification when charging the system with refrigerant. Doing so will decrease the efficiency of the air conditioner or damage the refrigeration cycle parts. Charging Recycled HFC-134a Refrigerant 1. Connect an HFC-134a recovery/recycling/recharging d ...

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