Mazda 3 Service Manual: Expansion Valve Removal/Installation

Mazda 3 Service Manual / HVAC / A/C / Expansion Valve Removal/Installation

1. Disconnect the negative battery cable..

2. Discharge the refrigerant from the system..

CAUTION:

If moisture or foreign material enters the refrigeration cycle, cooling ability will be lowered and abnormal noise will occur. Always immediately plug all open fittings after removing any refrigeration cycle parts to keep moisture or foreign material out of the cycle.

3. Disconnect the cooler hose (LO) and cooler pipe. Do not allow compressor oil to spill..

4. Remove the following parts:

a. Front side trim (RH).

b. Front scuff plate.

c. Dashboard under cover.

d. Glove compartment.

e. Lower panel (passenger-side).

f. Side wall (RH).

g. Shower duct (RH).

5. Remove the adhesive polyurethane (2)..

6. Remove the bolt A.

7. Disconnect the evaporator pipe.

8. Remove the bolt B.

9. Remove the expansion valve. Do not allow compressor oil to spill.

10. Install in the reverse order of removal.

11. Perform the refrigerant system performance test..

Evaporator Inspection

1. Inspect the evaporator for damage, cracks, and oil leakage. If there is any malfunction, replace the evaporator. 2. Visually inspect the fins for bending. If there is any bend ...

Fan Switch Inspection [Manual Air Conditioner]

1. Disconnect the negative battery cable.. 2. Remove the following parts: a. Upper panel. b. Shift lever knob (MTX). c. Selector lever knob (ATX). d. Shift panel. e. Side wall. f. Consol ...

Other materials:

Push-Starting
Do not push-start your Mazda. WARNING Never tow a vehicle to start it: Towing a vehicle to start it is dangerous. The vehicle being towed could surge forward when its engine starts, causing the two vehicles to collide. The occupants could be injured. CAUTION ...

Radar Sensors (Rear)
The radar sensors (rear) for the rear vehicle monitoring system are equipped inside the rear bumper, one each on the left and right sides. Sedan Hatchback The surface area of the rear bumper near the radar sensors (rear) should always be clean so that the rear vehicle monitoring sys ...

Illuminated Entry System
When the illuminated entry system operates, the overhead light (switch is in the DOOR position) turn on for: About 30 seconds after the driver's door is unlocked and the ignition is switched off. About 15 seconds after all doors are closed and the ignition is switched off. About 5 se ...