Mazda 3 Service Manual: Expansion Valve Removal/Installation

Mazda 3 Service Manual / HVAC / A/C / Expansion Valve Removal/Installation

1. Disconnect the negative battery cable..

2. Discharge the refrigerant from the system..

CAUTION:

If moisture or foreign material enters the refrigeration cycle, cooling ability will be lowered and abnormal noise will occur. Always immediately plug all open fittings after removing any refrigeration cycle parts to keep moisture or foreign material out of the cycle.

3. Disconnect the cooler hose (LO) and cooler pipe. Do not allow compressor oil to spill..

4. Remove the following parts:

a. Front side trim (RH).

b. Front scuff plate.

c. Dashboard under cover.

d. Glove compartment.

e. Lower panel (passenger-side).

f. Side wall (RH).

g. Shower duct (RH).

5. Remove the adhesive polyurethane (2)..

6. Remove the bolt A.

7. Disconnect the evaporator pipe.

8. Remove the bolt B.

9. Remove the expansion valve. Do not allow compressor oil to spill.

10. Install in the reverse order of removal.

11. Perform the refrigerant system performance test..

Evaporator Inspection

1. Inspect the evaporator for damage, cracks, and oil leakage. If there is any malfunction, replace the evaporator. 2. Visually inspect the fins for bending. If there is any bend ...

Fan Switch Inspection [Manual Air Conditioner]

1. Disconnect the negative battery cable.. 2. Remove the following parts: a. Upper panel. b. Shift lever knob (MTX). c. Selector lever knob (ATX). d. Shift panel. e. Side wall. f. Consol ...

Other materials:

Rear Door Latch And Lock Actuator Removal/Installation
1. Fully open the rear door glass. 2. Disconnect the negative battery cable.. 3. Remove the following parts: a. Rear door trim. b. Rear inner handle. c. Rear door speaker. d. Rear power window motor. e. Rear door glass. 4. Remove the screw. 5. Remove the rear door latch and loc ...

Parking Brake
CAUTION Driving with the parking brake on will cause excessive wear of the brake parts. NOTE For parking in snow, refer to Winter Driving regarding parking brake use. Setting the parking brake Depress the brake pedal and then firmly pull the parking brake lever fully upwar ...

Fuel Filler Cap Inspection [Mzr 2.0, Mzr 2.5]
Leakage Inspection 1. Perform the following SST (Evaporative Emission System Tester 134-01049A) self-test: NOTE: If the tester does not work correctly during self-test, refer to the tester operators manual for more detailed procedures. a. Verify that the gas cylinder valve is c ...