Mazda 3 Service Manual: Expansion Valve Removal/Installation

Mazda 3 Service Manual / HVAC / A/C / Expansion Valve Removal/Installation

1. Disconnect the negative battery cable..

2. Discharge the refrigerant from the system..

CAUTION:

If moisture or foreign material enters the refrigeration cycle, cooling ability will be lowered and abnormal noise will occur. Always immediately plug all open fittings after removing any refrigeration cycle parts to keep moisture or foreign material out of the cycle.

3. Disconnect the cooler hose (LO) and cooler pipe. Do not allow compressor oil to spill..

4. Remove the following parts:

a. Front side trim (RH).

b. Front scuff plate.

c. Dashboard under cover.

d. Glove compartment.

e. Lower panel (passenger-side).

f. Side wall (RH).

g. Shower duct (RH).

5. Remove the adhesive polyurethane (2)..

6. Remove the bolt A.

7. Disconnect the evaporator pipe.

8. Remove the bolt B.

9. Remove the expansion valve. Do not allow compressor oil to spill.

10. Install in the reverse order of removal.

11. Perform the refrigerant system performance test..

Evaporator Inspection

1. Inspect the evaporator for damage, cracks, and oil leakage. If there is any malfunction, replace the evaporator. 2. Visually inspect the fins for bending. If there is any bend ...

Fan Switch Inspection [Manual Air Conditioner]

1. Disconnect the negative battery cable.. 2. Remove the following parts: a. Upper panel. b. Shift lever knob (MTX). c. Selector lever knob (ATX). d. Shift panel. e. Side wall. f. Consol ...

Other materials:

Cup Holder
WARNING Never use a cup holder to hold hot liquids while the vehicle is moving: Using a cup holder to hold hot liquids while the vehicle is moving is dangerous. If the contents spill, you could be scalded. Do not put anything other than cups or drink cans in cup hold ...

Ventilator Grille Removal/Installation
Side Ventilator grille 1. Through the wiring harness into the position shown in the figure, remove the side ventilator grille in the direction of arrow. 2. When installing the side ventilator grille, push it for the dashboard. Center Ventilator grille 1. Disconnect the negative battery c ...

Liftgate/Trunk Lid
WARNING Never allow a person to ride in the luggage compartment/trunk: Allowing a person to ride in the luggage compartment/trunk is dangerous. The person in the luggage compartment/trunk could be seriously injured or killed during sudden braking or a collision. D ...