Mazda 3 manuals

Mazda 3 Service Manual: Fuel Tank Removal/Installation [Mzr 2.0, Mzr 2.5]

Mazda 3 Service Manual / Engine / Fuel / Fuel Tank Removal/Installation [Mzr 2.0, Mzr 2.5]

WARNING:

CAUTION:

1. Level the vehicle.

2. Complete the “BEFORE SERVICE PRECAUTION”..

3. Disconnect the quick release connector..


4. Connect a long hose to the disconnected quick release connector and drain the fuel into a container used for collecting gasoline.

5. Drain the fuel from the fuel tank using the following procedure:

6. Stop the fuel pump using the following procedure.

7. To remove the fuel pump unit, remove the following parts:

a. Rear seat cushion.

b. Service hole cover


c. fuel pump unit connector

8. Remove the TWC..

9. Remove the under cover..

10. Remove the insulator (middle No.1)..

11. Remove in the order indicated in the table.

12. Install in the reverse order of removal.

13. Complete the “AFTER SERVICE PRECAUTION”..

Except for Mexico



1

Quick release connector

(See QUICK RELEASE CONNECTOR REMOVAL/INSTALLATION [MZR 2.0, MZR 2.5].)

2

Quick release connector

(See QUICK RELEASE CONNECTOR (EMISSION SYSTEM) REMOVAL/INSTALLATION [MZR 2.0, MZR 2.5].)

3

Quick release connector

(See QUICK RELEASE CONNECTOR (EMISSION SYSTEM) REMOVAL/INSTALLATION [MZR 2.0, MZR 2.5].)

4

Fuel tank strap

5

Joint hose

(See Joint Hose Installation Note.)

6

Breather hose

(See Breather Hose Removal Note.)

(See Breather Hose Installation Note.)

7

Fuel hose

(See QUICK RELEASE CONNECTOR REMOVAL/INSTALLATION [MZR 2.0, MZR 2.5].)

8

Set plate

9

Fuel pump unit

10

O-ring

11

Fuel tank

12

Fuel-filler cap

13

Protector

14

Dust cover

15

Fuel-filler pipe protector

16

Fuel-filler pipe

(See Fuel-Filler Pipe Removal Note.)


Mexico



1

Quick release connector

(See QUICK RELEASE CONNECTOR REMOVAL/INSTALLATION [MZR 2.0, MZR 2.5].)

2

Quick release connector

(See QUICK RELEASE CONNECTOR (EMISSION SYSTEM) REMOVAL/INSTALLATION [MZR 2.0, MZR 2.5].)

3

Evaporative hose

(See QUICK RELEASE CONNECTOR (EMISSION SYSTEM) REMOVAL/INSTALLATION [MZR 2.0, MZR 2.5].)

4

Fuel tank strap

5

Joint hose

(See Joint Hose Installation Note.)

6

Breather hose

(See Breather Hose Removal Note.)

(See Breather Hose Installation Note.)

7

Fuel hose

(See QUICK RELEASE CONNECTOR REMOVAL/INSTALLATION [MZR 2.0, MZR 2.5].)

8

Fuel pump unit

9

Fuel tank

10

Fuel-filler cap

11

Protector

12

Dust cover

13

Fuel-filler pipe

(See Fuel-Filler Pipe Removal Note.)

14

Non-return valve


Breather Hose Removal Note

1. Disconnect the breather hose of fuel-filler pipe side.

2. Remove the following parts as a single unit.

3. Remove the breather hose.

Fuel-Filler Pipe Removal Note

Except for Mexico

1. Remove the rear tire (RH)..

2. Remove the fuel-filler pipe.

Mexico

1. Remove the rear tire (RH)..

2. Remove the following parts:

a. Rear auto leveling sensor (Vehicle with AFS).

b. Rear stabilizer.

c. Rear coil spring.

d. Rear lower arm.

e. Rear crossmember.

3. Remove the fuel-filler pipe.

Breather Hose Installation Note

1. Install the breather hose as shown in the figure.

Fuel tank side


Fuel-filler pipe side


Joint Hose Installation Note

1. Install the joint hose and clamp as shown in the figure.


Fuel Tank Inspection [Mzr 2.0, Mzr 2.5]
WARNING: Fuel is very flammable liquid. If fuel spills or leaks from the pressurized fuel system, it will cause serious injury or death and facility breakage. Fuel can also irritate skin ...

No.27 Fuel Refill Concerns [Mzr 2.0, Mzr 2.5]
27 FUEL REFILL CONCERNS DESCRIPTION Fuel tank does not fill smoothly. POSSIBLE CAUSE ...

Other materials:

Oil Seal Replacement [FS5 A EL]
1. Remove the aerodynamic under cover No. 2.. 2. Remove the oil seal. a. Drain the ATF.. b. Remove the drive shaft and/or joint shaft.. CAUTION: The oil seal is easily damaged by the sharp edges of the drive shaft splines. Do not let the splines contact the oil seal. c. Remo ...

Foot Brake
This vehicle has power-assisted brakes that adjust automatically through normal use. Should power-assist fail, you can stop by applying greater force than normal to the brake pedal. But the distance required to stop will be greater than usual. WARNING Do not coast with the engine ...

Interior Light Bulb Removal/Installation
1. Disconnect the negative battery cable.. 2. Insert a tape-wrapped fastener remover into the service hole and pry with the screwdriver in the direction shown by the arrow to remove the lens. 3. Remove the interior light bulb. 4. Install in the reverse order of removal. ...

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