Mazda 3 manuals

Mazda 3 Service Manual: Rear Brake (Disc) Removal/Installation

Mazda 3 Service Manual / Brakes / Disc Brakes / Rear Brake (Disc) Removal/Installation

CAUTION:

1. Remove in the order indicated in the table.

2. Install in the reverse order of removal.

3. After installation, pump the brake pedal a few times and inspect the following:



1

Parking brake cable

(See PARKING BRAKE LEVER REMOVAL/INSTALLATION.)

2

Brake pipe

(See Clip and Brake Pipe Installation Note.)

3

Clip

(See Clip and Brake Pipe Installation Note.)

4

Retaining clip

(See Retaining Clip Installation Note.)

5

Cap

6

Bolt

7

Caliper, brake hose

(See Caliper and Brake Hose Removal Note.)

(See Caliper and Brake Hose Installation Note.)

8

Boot

9

Brake hose

(See Brake Hose Installation Note.)

10

Caliper

11

Disc pad

12

Bolt

13

Mounting support

14

Disc plate


Caliper and Brake Hose Removal Note

1. Remove the caliper and brake hose from the vehicle as a single unit.

Brake Hose Installation Note

1. Secure the caliper to the vise and install the brake hose to it.


CAUTION:

2. Tighten the brake hose to the specified torque.


Caliper and Brake Hose Installation Note

1. Clean the exposed area of the piston.

2. Install the SST

(49 F043 002) to the SST

(49 B043 005).


3. Align the SST

projection to the piston groove.

4. Rotate part A on the SST

in the direction of the arrow and secure the SST

to the caliper.


5. Rotate the SST

in the direction of the arrow and push the piston completely into the caliper.


NOTE:

6. Rotate part A on the SST

in the direction of the arrow using the tool and remove the SST

from the caliper.


7. Install the caliper and brake hose to the vehicle as a single unit.

Retaining Clip Installation Note

1. Temporarily install the retaining clip to the caliper and mounting support as shown in the figure.


2. Secure the retaining clip so that part A does not slip off from the caliper while installing part B to the mounting support.


3. Verify that the retaining clip is securely installed to the caliper and the mounting support.

Clip and Brake Pipe Installation Note

1. Install the brake hose to the vehicle-side bracket and secure it using a clip.

2. Verify that the brake hose is not twisted.

3. Tighten the brake pipe to the specified torque using a commercially available flare nut wrench.

Rear Brake (Disc) Inspection
Brake Judder Repair Hints Description 1. Brake judder concern has the following 3 characteristics: Steering wheel vibration 1. The steering wheel vibrates in the rotation direction. This characte ...

Parking Brake
...

Other materials:

Glossary of Terms
Tire Placard: A label indicating the OE tire sizes, recommended inflation pressure, and the maximum weight the vehicle can carry. Tire Identification Number (TIN): A number on the sidewall of each tire providing information about the tire brand and manufacturing plant, tire size, and date o ...

DSC Off Switch Removal/Installation
1. Remove the switch panel in the direction of the arrow shown in the figure. 2. Disconnect the connector. 3. Remove the DSC OFF switch in the direction of the arrow (2) shown in the figure while pressing the tabs in the direction of the arrow (1). 4. Remove the DSC OFF switch. 5. ...

Generator Inspection [Mzr 2.0, Mzr 2.5]
CAUTION: Do not apply direct battery positive voltage to generator terminal D, otherwise it could cause damage to the internal parts (power transistor) of the generator. Generator Warning Light 1. Verify that the battery is fully charged. 2. Verify that the drive belt is correct. ...

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