Mazda 3 Service Manual: Starter Removal/Installation [Mzr 2.0, Mzr 2.5]
WARNING:
-
Remove and install all parts when the engine is cold, otherwise they can cause severe burns or serious injury.
-
When the battery cables are connected, touching the vehicle body with starter terminal B will generate sparks. This can cause personal injury, fire, and damage to the electrical components. Always disconnect the negative battery cable before performing the following operation.
1. Remove the battery cover..
2. Disconnect the negative battery cable..
3. Remove the aerodynamic under cover No.2..
4. Remove in the order indicated in the table.
5. Install in the reverse order of removal.
|
1 |
Wiring harness bracket |
|
2 |
Terminal B cable |
|
3 |
Terminal S connector |
|
4 |
Starter (See Starter Installation Note.) |
Starter Installation Note
NOTE:
-
If the insulator is peeling or damaged, attach a new insulator using the following procedure:
1. Peel off the insulator from the starter completely using a scraper.
2. Degrease the insulator attachment area.
3. Attach a new insulator to the starter.
Starter Interlock Switch Removal/Installation [C66 M R]
1. Remove the battery cover..
2. Disconnect the negative battery cable..
3. Disconnect the starter interlock switch connector.
4. Remove the starter interlock switch from the pedal bracket.
...
Engine
...
Other materials:
Steering Shaft Inspection
1. Inspect the column bearing for excessive play and damage.
2. Verify that the measurement of the steering shaft indicated in the figure
is as specified.
If not within the specification replace the steering shaft component.
Steering shaft length
315—320 mm {12.41—12.59 ...
Joint Shaft Assembly [Mzr 2.3 Disi Turbo]
1. Assemble in the order indicated in the table.
1
Bracket
2
Dust seal (RH)
.
3
Bearing
.
4
Dust seal (LH)
.
5
Joint shaft
.
Dust Seal ...
Front Fender Panel Removal/Installation
1. Disconnect the negative battery cable..
2. Remove the following parts:
a. Front bumper.
b. Front combination light.
c. Front fender molding.
d. Side step molding.
3. Remove fasteners and bolts, then remove the front fender panel in the direction
of the arrow shown in the figure.
...
