Mazda 3 Service Manual: Rear Window Glass Removal
4SD
1. Disconnect the negative battery cable.
2. Remove the following parts:
a. Rear seat cushion.
b. Rear scuff plate.
c. Rear side seat back.
d. C–pillar trims.
e. Rear package trim.
f. Tire house trims.
3. Remove the fasteners.
4. Set the headliner out of the way.
5. Disconnect the filament connector.
6. Apply protective tape along the edge of the body.
NOTE:
-
Overlap and adhere the protective tape to the corners to prevent damage.
7. Avoiding the pin on the inside of the vehicle, insert piano wire which has been cut to sufficient length.
WARNING:
-
Using piano wire with bare hands can cause injury. Always wear gloves when using piano wire.
NOTE:
-
Before removing the rear window glass from the body, mark the position of the glass by affixing tape to the glass and body panel.
8. Wind each end of piano wire around a bar.
NOTE:
-
Use a long sawing action to spread the work over the whole length of piano wire to prevent it from breaking due to localized heating.
9. Secure one end of piano wire, and while pulling the other end, cut the sealant around the rear window glass.
10. Pinch the pin from the inside of the vehicle and detach it.
11. Remove the rear window glass.
5HB
1. Disconnect the negative battery cable.
2. Remove the following parts:
a. Liftgate upper trim.
b. High-mount brake light.
c. Liftgate side trim.
d. Liftgate lower trim.
e. Rear spoiler.
f. Rear wiper arm and blade.
3. Disconnect the filament connector.
4. Apply protective tape along the edge of the body.
NOTE:
-
Overlap and adhere the protective tape to the corners to prevent damage.
5. Avoiding the pin on the inside of the vehicle, insert piano wire which has been cut to sufficient length.
WARNING:
-
Using piano wire with bare hands can cause injury. Always wear gloves when using piano wire.
NOTE:
-
Before removing the rear window glass from the body, mark the position of the glass by affixing tape to the glass and body panel.
6. Wind each end of piano wire around a bar.
NOTE:
-
Use a long sawing action to spread the work over the whole length of piano wire to prevent it from breaking due to localized heating.
7. Secure one end of piano wire, and while pulling the other end, cut the sealant around the rear window glass.
8. Pinch the pin from the inside of the vehicle and detach it.
9. Remove the rear window glass.
Rear Window Glass Installation
WARNING:
Using a utility knife with bare hands can cause injury. Always wear gloves
when using a utility knife.
CAUTION:
Proper installation of the glass may be difficult if s ...
Windshield Installation
WARNING:
Using a utility knife with bare hands can cause injury. Always wear gloves
when using a utility knife.
CAUTION:
If a door is opened or closed when all the window glas ...
Other materials:
Installing Child-Restraint Systems
Accident statistics reveal that a child is
safer in the rear seat. The front passenger's
seat is clearly the worst choice for any
child under 12, and with rear-facing childrestraint
systems it is clearly unsafe due to
air bags.
NOTE
Even if your vehicle is equipped with front passenger seat w ...
Map Light Inspection
1. Disconnect the negative battery cable..
2. Remove the map light..
3. Verify that the continuity between the map light terminals is as indicated
in the table.
If not as indicated in the table, inspect the bulb. If there is no malfunction,
replace the map light.
4. ...
Magnetic Clutch Inspection [Full Auto Air Conditioner]
1. Connect battery to terminal A of magnetic clutch and ground to A/C compressor
body.
SKYACTIV-G 2.0
MZR 2.3 DISI Turbo, MZR 2.5
2. Verify that the magnetic clutch operates.
If there is any malfunction, replace the magnetic clutch.
...
