Mazda 3 Service Manual: Rear Window Glass Removal
4SD
1. Disconnect the negative battery cable.
2. Remove the following parts:
a. Rear seat cushion.
b. Rear scuff plate.
c. Rear side seat back.
d. C–pillar trims.
e. Rear package trim.
f. Tire house trims.
3. Remove the fasteners.
4. Set the headliner out of the way.
5. Disconnect the filament connector.
6. Apply protective tape along the edge of the body.
NOTE:
-
Overlap and adhere the protective tape to the corners to prevent damage.
7. Avoiding the pin on the inside of the vehicle, insert piano wire which has been cut to sufficient length.
WARNING:
-
Using piano wire with bare hands can cause injury. Always wear gloves when using piano wire.
NOTE:
-
Before removing the rear window glass from the body, mark the position of the glass by affixing tape to the glass and body panel.
8. Wind each end of piano wire around a bar.
NOTE:
-
Use a long sawing action to spread the work over the whole length of piano wire to prevent it from breaking due to localized heating.
9. Secure one end of piano wire, and while pulling the other end, cut the sealant around the rear window glass.
10. Pinch the pin from the inside of the vehicle and detach it.
11. Remove the rear window glass.
5HB
1. Disconnect the negative battery cable.
2. Remove the following parts:
a. Liftgate upper trim.
b. High-mount brake light.
c. Liftgate side trim.
d. Liftgate lower trim.
e. Rear spoiler.
f. Rear wiper arm and blade.
3. Disconnect the filament connector.
4. Apply protective tape along the edge of the body.
NOTE:
-
Overlap and adhere the protective tape to the corners to prevent damage.
5. Avoiding the pin on the inside of the vehicle, insert piano wire which has been cut to sufficient length.
WARNING:
-
Using piano wire with bare hands can cause injury. Always wear gloves when using piano wire.
NOTE:
-
Before removing the rear window glass from the body, mark the position of the glass by affixing tape to the glass and body panel.
6. Wind each end of piano wire around a bar.
NOTE:
-
Use a long sawing action to spread the work over the whole length of piano wire to prevent it from breaking due to localized heating.
7. Secure one end of piano wire, and while pulling the other end, cut the sealant around the rear window glass.
8. Pinch the pin from the inside of the vehicle and detach it.
9. Remove the rear window glass.
Rear Window Glass Installation
WARNING:
Using a utility knife with bare hands can cause injury. Always wear gloves
when using a utility knife.
CAUTION:
Proper installation of the glass may be difficult if s ...
Windshield Installation
WARNING:
Using a utility knife with bare hands can cause injury. Always wear gloves
when using a utility knife.
CAUTION:
If a door is opened or closed when all the window glas ...
Other materials:
Brake Hose (Rear) Removal/Installation [Mzr 2.5, Mzr 2.3 Disi Turbo]
1. Remove in the order indicated in the table.
2. Install in the reverse order of removal.
3. Add brake fluid, bleed the brakes, and inspect for leakage after the installation
has been completed..
1
Brake pipe
(See Clip and Brake Pipe Installation Note.)
...
Hood Adjustment
Gap Adjustment
1. Verify that the gap between the hood and the body is within the specification.
Standard clearance
a: -2.8—0.8 mm {-0.11—0.03 in}
b: –1.2—1.2 mm {–0.047—0.0.47 in}
2. Disconnect the negative battery cable..
3. Remove the following parts:
a. Front bu ...
Tiedown Hooks
CAUTION
Do not use the front and rear tiedown
eyelets for towing the vehicle.
They have been designed only for
securing the vehicle to a transport
vessel during shipping.
Using the eyelets for any other purpose
could result in the vehicle being
damaged.
Tiedown H ...
