Mazda 3 Service Manual: Rear Window Glass Removal
4SD
1. Disconnect the negative battery cable.
2. Remove the following parts:
a. Rear seat cushion.
b. Rear scuff plate.
c. Rear side seat back.
d. C–pillar trims.
e. Rear package trim.
f. Tire house trims.
3. Remove the fasteners.
4. Set the headliner out of the way.
5. Disconnect the filament connector.
6. Apply protective tape along the edge of the body.
NOTE:
-
Overlap and adhere the protective tape to the corners to prevent damage.
7. Avoiding the pin on the inside of the vehicle, insert piano wire which has been cut to sufficient length.
WARNING:
-
Using piano wire with bare hands can cause injury. Always wear gloves when using piano wire.
NOTE:
-
Before removing the rear window glass from the body, mark the position of the glass by affixing tape to the glass and body panel.
8. Wind each end of piano wire around a bar.
NOTE:
-
Use a long sawing action to spread the work over the whole length of piano wire to prevent it from breaking due to localized heating.
9. Secure one end of piano wire, and while pulling the other end, cut the sealant around the rear window glass.
10. Pinch the pin from the inside of the vehicle and detach it.
11. Remove the rear window glass.
5HB
1. Disconnect the negative battery cable.
2. Remove the following parts:
a. Liftgate upper trim.
b. High-mount brake light.
c. Liftgate side trim.
d. Liftgate lower trim.
e. Rear spoiler.
f. Rear wiper arm and blade.
3. Disconnect the filament connector.
4. Apply protective tape along the edge of the body.
NOTE:
-
Overlap and adhere the protective tape to the corners to prevent damage.
5. Avoiding the pin on the inside of the vehicle, insert piano wire which has been cut to sufficient length.
WARNING:
-
Using piano wire with bare hands can cause injury. Always wear gloves when using piano wire.
NOTE:
-
Before removing the rear window glass from the body, mark the position of the glass by affixing tape to the glass and body panel.
6. Wind each end of piano wire around a bar.
NOTE:
-
Use a long sawing action to spread the work over the whole length of piano wire to prevent it from breaking due to localized heating.
7. Secure one end of piano wire, and while pulling the other end, cut the sealant around the rear window glass.
8. Pinch the pin from the inside of the vehicle and detach it.
9. Remove the rear window glass.
Rear Window Glass Installation
WARNING:
Using a utility knife with bare hands can cause injury. Always wear gloves
when using a utility knife.
CAUTION:
Proper installation of the glass may be difficult if s ...
Windshield Installation
WARNING:
Using a utility knife with bare hands can cause injury. Always wear gloves
when using a utility knife.
CAUTION:
If a door is opened or closed when all the window glas ...
Other materials:
Assist Handle Removal/Installation
Assist Handle Removal
1. Insert a flathead screwdriver into the service hole and remove the assist
handle covers.
2. Remove the assist handle in the direction of the arrow (1) and (2), while
detach the clip.
NOTE:
Remove the assist handle by shaking it up and down.
Ass ...
Starter Inspection [Mzr 2.0, Mzr 2.5]
On-vehicle Inspection
1. Verify that the battery is fully charged.
2. The starter is normal if it rotates smoothly and without any noise when the
engine is cranked.
If the starter does not operate, inspect the following:
Remove the starter, and inspect the starter unit.
...
Front Stabilizer Control Link Inspection
1. Remove the front stabilizer control link from the vehicle.. (See FRONT STABILIZER
REMOVAL/INSTALLATION [MZR 2.3 DISI Turbo]
2. Inspect for bending or damage. If there is any malfunction, replace the stabilizer
control link.
3. Rotate the ball joint stud 10 times and shake it side to side ...
