Mazda 3 Service Manual: Rear Window Glass Removal
4SD
1. Disconnect the negative battery cable.
2. Remove the following parts:
a. Rear seat cushion.
b. Rear scuff plate.
c. Rear side seat back.
d. C–pillar trims.
e. Rear package trim.
f. Tire house trims.
3. Remove the fasteners.
4. Set the headliner out of the way.
5. Disconnect the filament connector.
6. Apply protective tape along the edge of the body.
NOTE:
-
Overlap and adhere the protective tape to the corners to prevent damage.
7. Avoiding the pin on the inside of the vehicle, insert piano wire which has been cut to sufficient length.
WARNING:
-
Using piano wire with bare hands can cause injury. Always wear gloves when using piano wire.
NOTE:
-
Before removing the rear window glass from the body, mark the position of the glass by affixing tape to the glass and body panel.
8. Wind each end of piano wire around a bar.
NOTE:
-
Use a long sawing action to spread the work over the whole length of piano wire to prevent it from breaking due to localized heating.
9. Secure one end of piano wire, and while pulling the other end, cut the sealant around the rear window glass.
10. Pinch the pin from the inside of the vehicle and detach it.
11. Remove the rear window glass.
5HB
1. Disconnect the negative battery cable.
2. Remove the following parts:
a. Liftgate upper trim.
b. High-mount brake light.
c. Liftgate side trim.
d. Liftgate lower trim.
e. Rear spoiler.
f. Rear wiper arm and blade.
3. Disconnect the filament connector.
4. Apply protective tape along the edge of the body.
NOTE:
-
Overlap and adhere the protective tape to the corners to prevent damage.
5. Avoiding the pin on the inside of the vehicle, insert piano wire which has been cut to sufficient length.
WARNING:
-
Using piano wire with bare hands can cause injury. Always wear gloves when using piano wire.
NOTE:
-
Before removing the rear window glass from the body, mark the position of the glass by affixing tape to the glass and body panel.
6. Wind each end of piano wire around a bar.
NOTE:
-
Use a long sawing action to spread the work over the whole length of piano wire to prevent it from breaking due to localized heating.
7. Secure one end of piano wire, and while pulling the other end, cut the sealant around the rear window glass.
8. Pinch the pin from the inside of the vehicle and detach it.
9. Remove the rear window glass.
Rear Window Glass Installation
WARNING:
Using a utility knife with bare hands can cause injury. Always wear gloves
when using a utility knife.
CAUTION:
Proper installation of the glass may be difficult if s ...
Windshield Installation
WARNING:
Using a utility knife with bare hands can cause injury. Always wear gloves
when using a utility knife.
CAUTION:
If a door is opened or closed when all the window glas ...
Other materials:
Crankshaft Position (CKP) Sensor Inspection [Mzr 2.0, Mzr 2.5]
Visual Inspection
CAUTION:
When foreign material such as an iron chip is on the CKP sensor, it can cause
abnormal output from the sensor because of flux turbulence and adversely affect
the engine control. Be sure there is no foreign material on the CKP sensor when
replacing.
...
Seat Weight Sensor Control Module Removal/Installation [Two Step Deployment
Control System]
CAUTION:
When the seat weight sensor control module is replaced with a new one, perform
the seat weight sensor calibration using the M–MDS..
1. Switch the ignition to off.
2. Disconnect the negative battery cable and wait for 1 min or more..
3. Disconnect the connectors.
...
Filament Inspection
1. Turn the ignition switch to the ON position.
2. Turn the rear window defroster switch on.
CAUTION:
Directly touching the rear window defroster filament with the lead of the
tester could damage it. Wrap aluminum foil around the end of the lead and inspect
the filament by touc ...
