Mazda 3 manuals

Mazda 3 Service Manual: Sunroof Unit Disassembly/Assembly

Mazda 3 Service Manual / Body / Roof - Fixed, Leisure / Sunroof Unit Disassembly/Assembly

NOTE:

1. Disassemble in the order indicated in the table.

2. Assemble in the reverse order of disassembly.



1

Screw A

2

Drip rail

3

Sunshade

4

Deflector

5

Screw C

6

Sunroof motor

(See Sunroof Motor Assembly Note.)

7

Rear drip

(See Rear Drip Assembly Note.)

8

Guide stopper

9

Guide

(See Guide Disassembly Note.)

(See Guide Assembly Note.)

10

Decoration link

(See Decoration Link Assembly Note.)

11

Bracket

12

Frame


Sunroof Motor Assembly Note

NOTE:

1. The initialization mode starts after approx. 13 s

from when the tilt up switch has been pressed and held. The glass stops after it has moved approx. 30 mm {1.2 in}

towards the closed position.

NOTE:

2. When the tilt up switch is pressed again, the glass continues to move approx. 30 mm {1.2 in}

and stops.

3. Repeat this procedure several times so that the glass moves to the fully closed, full tilt (normal operation position), and full tilt (mechanical stopper position) positions.

4. After the glass is moved to the full tilt position (mechanical stopper position), it returns to the tilt down direction slightly and the initialization is completed.

Rear Drip Assembly Note

NOTE:

1. Apply a 6.08.0 mm {0.240.31 in}

wide line of butyl seal to the area shown in the figure.


Guide Disassembly Note

1. Place an alignment mark on the guide pin and flame.


2. Slide the guide to the rear of the sunroof frame, and remove the guide and decoration link as a single unit.


Guide Assembly Note

1. Move the pin to the position shown in the figure.


Decoration Link Assembly Note

1. Set the guide pin to the decoration link.


Sunroof Motor Removal/Installation
1. Disconnect the negative battery cable.. 2. Remove the rain sensor cover. (Vehicles with auto light/wiper system). 3. Disconnect the rain sensor connector. (Vehicles with auto light/wiper system ...

Sunroof Unit Removal/Installation
CAUTION: If the sunshade is forced close while the sunroof is open, the sunshade could be damaged. 1. Disconnect the negative battery cable.. 2. Remove the rain sensor cover. (Vehi ...

Other materials:

Base Installation
1. Cut away all of the original sealant using a razor. WARNING: Using a razor with bare hands can cause injury. Always wear gloves when using a razor. 2. Clean and degrease the ceramic coating on the glass and the base. CAUTION: Keep the area free of dirt and grease, and ...

Front Stabilizer Control Link Inspection
1. Remove the front stabilizer control link from the vehicle.. (See FRONT STABILIZER REMOVAL/INSTALLATION [MZR 2.3 DISI Turbo] 2. Inspect for bending or damage. If there is any malfunction, replace the stabilizer control link. 3. Rotate the ball joint stud 10 times and shake it side to side ...

Rear Heat Duct Removal/Installation
1. Disconnect the negative battery cable.. 2. Remove the following parts: a. Upper panel. b. Shift lever knob (MTX). c. Selector lever knob (ATX). d. Shift panel. e. Side wall. f. Console. g. Front scuff plate. h. Front side trim. i. Fuel-filler lid opener lever cover. 3. Turn ...

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