Mazda 3 Service Manual: Clutch Cover Inspection [C66 M R]
1. Remove the clutch cover..
2. Perform the following procedures to inspect the clutch cover.
-
If it exceeds the maximum specification, replace the clutch cover..
a. Measure the wear of the diaphragm spring fingers.
-
Clutch cover diaphragm spring fingers maximum depth
-
0.6 mm {0.02 in}
b. Measure the flatness of the pressure plate with a straight edge and a feeler gauge.
-
Maximum clearance of flatness of the pressure plate
-
0.3 mm {0.01 in}
c. Inspect the diaphragm spring fingers for the degree of uniformity in their height.
i. Install the clutch cover..
ii. When checking the diaphragm spring fingers, mount a dial gauge on the cylinder block.
iii. Rotate the flywheel and check for misaligned diaphragm spring fingers.
-
Clutch cover diaphragm spring fingers maximum height difference
-
1.0 mm {0.039 in}
Clutch Disc Inspection [C66 M R]
Operation Inspection
1. Inspect the lining surface for discoloration and grease adhesion.
2. Inspect the torsion spring for weakness and the rivet for looseness.
3. Using a vernier caliper, measu ...
Other materials:
Clutch Pedal Position Switch Removal/Installation [C66 M R]
1. Remove the battery cover..
2. Disconnect the negative battery cable..
3. Disconnect the clutch pedal position switch connector.
4. Remove the clutch pedal position switch from the pedal bracket.
5. Insert a new clutch pedal position switch into the pedal bracket hole until
the switc ...
Overheating
If the high engine coolant temperature
warning light illuminates, the vehicle loses
power, or you hear a loud knocking or
pinging noise, the engine is probably too
hot.
WARNING
Switch the ignition to off and make
sure the fan is not running before
attempting to work near the co ...
Front Combination Light Bracket Replacement
NOTE:
Verify that the front combination light is not damaged before using the repair
bracket for installation when the original brackets are damaged. If the front
combination light component is damaged, replace the light as a single unit.
1. Cut off the front combination light br ...
