Mazda 3 Service Manual: Clutch Cover Inspection [C66 M R]
1. Remove the clutch cover..
2. Perform the following procedures to inspect the clutch cover.
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If it exceeds the maximum specification, replace the clutch cover..
a. Measure the wear of the diaphragm spring fingers.
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Clutch cover diaphragm spring fingers maximum depth
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0.6 mm {0.02 in}
b. Measure the flatness of the pressure plate with a straight edge and a feeler gauge.
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Maximum clearance of flatness of the pressure plate
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0.3 mm {0.01 in}
c. Inspect the diaphragm spring fingers for the degree of uniformity in their height.
i. Install the clutch cover..
ii. When checking the diaphragm spring fingers, mount a dial gauge on the cylinder block.
iii. Rotate the flywheel and check for misaligned diaphragm spring fingers.
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Clutch cover diaphragm spring fingers maximum height difference
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1.0 mm {0.039 in}
Clutch Disc Inspection [C66 M R]
Operation Inspection
1. Inspect the lining surface for discoloration and grease adhesion.
2. Inspect the torsion spring for weakness and the rivet for looseness.
3. Using a vernier caliper, measu ...
Other materials:
Front Fog Light Bulb Removal/Installation
Except Mazdaspeed3
1. Disconnect the negative battery cable..
2. Slightly bend back the mudguard..
3. Disconnect the connector.
4. Rotate the front fog light bulb in the direction of the arrow shown in the
figure.
5. Remove the front fog light bulb.
CAUTION:
A haloge ...
Power Window Motor Removal/Installation
Front Power Window Motor
1. Fully lower the front door glass.
2. Disconnect the negative battery cable..
3. Remove the inner garnish..
4. Remove the front door trim..
5. Remove the front door speaker..
6. Remove the bolts.
7. Disconnect the front power window motor connector.
...
Windshield Wiper Motor Inspection
1. Disconnect the negative battery cable..
2. Remove the following parts:
a. Windshield wiper arm and blade.
b. Front fender molding.
c. Cowl grille.
d. Center cowl grille No.1, No.2
3. Disconnect windshield wiper motor connector.
4. Connect the battery positive voltage to windshield w ...
