Mazda 3 Service Manual: Clutch Cover Inspection [C66 M R]
1. Remove the clutch cover..
2. Perform the following procedures to inspect the clutch cover.
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If it exceeds the maximum specification, replace the clutch cover..
a. Measure the wear of the diaphragm spring fingers.
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Clutch cover diaphragm spring fingers maximum depth
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0.6 mm {0.02 in}
b. Measure the flatness of the pressure plate with a straight edge and a feeler gauge.
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Maximum clearance of flatness of the pressure plate
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0.3 mm {0.01 in}
c. Inspect the diaphragm spring fingers for the degree of uniformity in their height.
i. Install the clutch cover..
ii. When checking the diaphragm spring fingers, mount a dial gauge on the cylinder block.
iii. Rotate the flywheel and check for misaligned diaphragm spring fingers.
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Clutch cover diaphragm spring fingers maximum height difference
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1.0 mm {0.039 in}
Clutch Disc Inspection [C66 M R]
Operation Inspection
1. Inspect the lining surface for discoloration and grease adhesion.
2. Inspect the torsion spring for weakness and the rivet for looseness.
3. Using a vernier caliper, measu ...
Other materials:
Reporting Safety Defects
(U.S.A.)
If you believe that your vehicle has a defect which could cause a crash or
could cause
injury or death, you should immediately inform the National Highway Traffic
Safety
Administration (NHTSA) in addition to notifying Mazda Motor Corporation (Your
Mazda
Importer/Distributor).
If NHTSA re ...
Body Control Module (Bcm) Removal/Installation
CAUTION:
When replacing the BCM, the configuration procedure must be performed before
removing the BCM. Replacing the BCM without performing the configuration procedure
will result in system malfunction.
ATX
1. Perform the BCM configuration when replacing it..
2. Disconnect t ...
Spark Plug Removal/Installation [Mzr 2.0, Mzr 2.5]
CAUTION:
If a spark plug that is not as specified is installed, engine performance
will be deteriorated. Install only the specified spark plug when replacing.
1. Remove the battery cover..
2. Disconnect the negative battery cable..
3. Remove the plug hole plate..
4. Remove the ...
