Mazda 3 manuals

Mazda 3 Service Manual: Clutch Cover Inspection [C66 M R]

1. Remove the clutch cover..

2. Perform the following procedures to inspect the clutch cover.

a. Measure the wear of the diaphragm spring fingers.


b. Measure the flatness of the pressure plate with a straight edge and a feeler gauge.


c. Inspect the diaphragm spring fingers for the degree of uniformity in their height.


i. Install the clutch cover..

ii. When checking the diaphragm spring fingers, mount a dial gauge on the cylinder block.

iii. Rotate the flywheel and check for misaligned diaphragm spring fingers.

Manual transmission Clutch
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Clutch Disc Inspection [C66 M R]
Operation Inspection 1. Inspect the lining surface for discoloration and grease adhesion. 2. Inspect the torsion spring for weakness and the rivet for looseness. 3. Using a vernier caliper, measu ...

Other materials:

Camshaft Position (CMP) Sensor Removal/Installation [Mzr 2.0, Mzr 2.5]
CAUTION: When replacing the CMP sensor, make sure there is no foreign material on it such as metal shavings. If it is installed with foreign material, the sensor output signal will malfunction resulting from fluctuation in magnetic flux and cause a deterioration in engine control. ...

Starter Interlock Switch Inspection [Mzr 2.0, Mzr 2.5]
CAUTION: Do not reuse the starter interlock switch if it is removed from the vehicle even once. Replace with a new starter interlock switch when installing. 1. Remove the battery cover.. 2. Disconnect the negative battery cable.. 3. Disconnect the starter interlock switch connec ...

Turn and Lane-Change Signals
The ignition must be switched ON to use the turn and lane-change signals. Turn Signals Move the signal lever down (for a left turn) or up (for a right turn) to the stop position. The signal will self-cancel after the turn is completed. If the indicator light continues to flash after a turn ...

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