Mazda 3 Service Manual: Clutch Cover Inspection [C66 M R]
1. Remove the clutch cover..
2. Perform the following procedures to inspect the clutch cover.
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If it exceeds the maximum specification, replace the clutch cover..
a. Measure the wear of the diaphragm spring fingers.
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Clutch cover diaphragm spring fingers maximum depth
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0.6 mm {0.02 in}
b. Measure the flatness of the pressure plate with a straight edge and a feeler gauge.
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Maximum clearance of flatness of the pressure plate
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0.3 mm {0.01 in}
c. Inspect the diaphragm spring fingers for the degree of uniformity in their height.
i. Install the clutch cover..
ii. When checking the diaphragm spring fingers, mount a dial gauge on the cylinder block.
iii. Rotate the flywheel and check for misaligned diaphragm spring fingers.
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Clutch cover diaphragm spring fingers maximum height difference
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1.0 mm {0.039 in}
Clutch Disc Inspection [C66 M R]
Operation Inspection
1. Inspect the lining surface for discoloration and grease adhesion.
2. Inspect the torsion spring for weakness and the rivet for looseness.
3. Using a vernier caliper, measu ...
Other materials:
Discharge Headlight Service Warnings
Discharge Headlight Service Warnings
To prevent electrical shock when replacing the discharge headlight bulb,
always perform the servicing with dry hands and in an area where it does not
get wet.
Never probe the discharge headlight bulb connector directly with a finger
o ...
Blind Spot Monitoring (Bsm) Bracket Removal/Installation
1. Disconnect the negative battery cable..
2. Remove the rear combination light..
3. Remove the rear bumper..
4. Remove the BSM control module..
5. Remove the nuts.
6. Remove the clip.
7. Remove the BSM bracket.
8. Install in the reverse order of removal.
9. Perform the blind ...
Headlight Leveling Switch Removal/Installation
1. Disconnect the negative battery cable..
2. Remove the switch panel in the direction of the arrow shown in the figure.
3. Disconnect the connector.
4. Remove the headlight leveling switch in the direction of the arrow (2) shown
in the figure while pressing the tabs in the direction of ...
