Mazda 3 Service Manual: Clutch Cover Inspection [C66 M R]
1. Remove the clutch cover..
2. Perform the following procedures to inspect the clutch cover.
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If it exceeds the maximum specification, replace the clutch cover..
a. Measure the wear of the diaphragm spring fingers.
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Clutch cover diaphragm spring fingers maximum depth
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0.6 mm {0.02 in}
b. Measure the flatness of the pressure plate with a straight edge and a feeler gauge.
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Maximum clearance of flatness of the pressure plate
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0.3 mm {0.01 in}
c. Inspect the diaphragm spring fingers for the degree of uniformity in their height.
i. Install the clutch cover..
ii. When checking the diaphragm spring fingers, mount a dial gauge on the cylinder block.
iii. Rotate the flywheel and check for misaligned diaphragm spring fingers.
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Clutch cover diaphragm spring fingers maximum height difference
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1.0 mm {0.039 in}
Clutch Disc Inspection [C66 M R]
Operation Inspection
1. Inspect the lining surface for discoloration and grease adhesion.
2. Inspect the torsion spring for weakness and the rivet for looseness.
3. Using a vernier caliper, measu ...
Other materials:
On Board Diagnostic System PID/Data Monitor Inspection [FS5 A EL]
NOTE:
The PID data screen function is used for monitoring the calculated value
of input/output signals in the module. Therefore, if the monitored value of
the output parts is not within the specification, it is necessary to inspect
the monitored value of input parts corresponding to ...
Roof Carrier Bracket Removal/Installation
4SD
1. Disconnect the negative battery cable..
2. Remove the following parts:
a. Sunroof seaming welt (vehicles with sunroof)
b. Front scuff plate.
c. Rear scuff plate.
d. A-pillar trim.
e. B-pillar lower trim.
f. Upper anchor of the front seat belt installation bolt.
g. B-pillar up ...
Windshield Washer Nozzle Removal/Installation
1. Remove the following parts:
a. Windshield wiper arm and blade.
b. Front fender molding.
c. Cowl grille.
2. Remove the windshield washer hose from the windshield washer nozzle.
3. Squeeze the tabs of the windshield washer nozzle.
4. Pull the windshield washer nozzle out to remove it.
...
