Mazda 3 Service Manual: Clutch Cover Inspection [C66 M R]
1. Remove the clutch cover..
2. Perform the following procedures to inspect the clutch cover.
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If it exceeds the maximum specification, replace the clutch cover..
a. Measure the wear of the diaphragm spring fingers.
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Clutch cover diaphragm spring fingers maximum depth
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0.6 mm {0.02 in}
b. Measure the flatness of the pressure plate with a straight edge and a feeler gauge.
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Maximum clearance of flatness of the pressure plate
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0.3 mm {0.01 in}
c. Inspect the diaphragm spring fingers for the degree of uniformity in their height.
i. Install the clutch cover..
ii. When checking the diaphragm spring fingers, mount a dial gauge on the cylinder block.
iii. Rotate the flywheel and check for misaligned diaphragm spring fingers.
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Clutch cover diaphragm spring fingers maximum height difference
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1.0 mm {0.039 in}
Clutch Disc Inspection [C66 M R]
Operation Inspection
1. Inspect the lining surface for discoloration and grease adhesion.
2. Inspect the torsion spring for weakness and the rivet for looseness.
3. Using a vernier caliper, measu ...
Other materials:
Sunroof Unit Disassembly/Assembly
NOTE:
If the guide or sunroof motor is removed, the glass panel will not be positioned
properly after the re-installation. To ensure proper positioning of the glass
panel, place alignment marks on the guide pin and frame before removing the
guide or sunroof motor.
1. Disassemb ...
Rear Washer Hose Removal/Installation
1. Disconnect the negative battery cable..
2. Remove the front mudguard (RH)..
3. Disconnect rear washer hose A from the washer motor.
4. Remove the rear washer hose A from clip A, B, C, D, E, F, G.
5. Disconnect joint pipes and remove rear washer hose A.
6. Partially peel back the sea ...
Instrument Cluster Configuration
1. Connect the M-MDS (IDS) to the DLC-2.
2. After the vehicle is identified, select the following items from the initialization
screen of the IDS.
Select the “Module Programming”.
3. Then, select items from the screen menu in the following order.
Select “Programma ...
