Mazda 3 Service Manual: Clutch Cover Inspection [C66 M R]
1. Remove the clutch cover..
2. Perform the following procedures to inspect the clutch cover.
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If it exceeds the maximum specification, replace the clutch cover..
a. Measure the wear of the diaphragm spring fingers.
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Clutch cover diaphragm spring fingers maximum depth
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0.6 mm {0.02 in}
b. Measure the flatness of the pressure plate with a straight edge and a feeler gauge.
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Maximum clearance of flatness of the pressure plate
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0.3 mm {0.01 in}
c. Inspect the diaphragm spring fingers for the degree of uniformity in their height.
i. Install the clutch cover..
ii. When checking the diaphragm spring fingers, mount a dial gauge on the cylinder block.
iii. Rotate the flywheel and check for misaligned diaphragm spring fingers.
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Clutch cover diaphragm spring fingers maximum height difference
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1.0 mm {0.039 in}
Clutch Disc Inspection [C66 M R]
Operation Inspection
1. Inspect the lining surface for discoloration and grease adhesion.
2. Inspect the torsion spring for weakness and the rivet for looseness.
3. Using a vernier caliper, measu ...
Other materials:
Down Switch Inspection [Fw6 A EL]
Continuity Inspection
NOTE:
The down switch is built into the selector lever component.
1. Remove the battery cover..
2. Disconnect the negative battery cable..
3. Remove the console..
4. Disconnect the selector lever component connector.
5. Verify that the continuity betw ...
Master Cylinder Removal/Installation [Mzr 2.0, Skyactiv G 2.0, Mzr 2.5]
1. Remove the battery and battery tray..
2. Remove in the order indicated in the table.
3. Install in the reverse order of removal.
1
Brake fluid level sensor connector
2
Reserve hose (MTX)
(See Reserve Hose (MTX) Removal Note.)
(Se ...
Trunk Lid Opener Switch Inspection
1. Disconnect the negative battery cable..
2. Remove the trunk lid trim..
3. Remove the high-mount brake light..
4. Remove the trunk lid opener switch..
5. Verify the continuity of trunk lid opener switch terminals A and B.
6. Verify that the continuity is as indicated in the table.
...
