Mazda 3 Service Manual: Clutch Cover Inspection [C66 M R]
1. Remove the clutch cover..
2. Perform the following procedures to inspect the clutch cover.
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If it exceeds the maximum specification, replace the clutch cover..
a. Measure the wear of the diaphragm spring fingers.
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Clutch cover diaphragm spring fingers maximum depth
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0.6 mm {0.02 in}
b. Measure the flatness of the pressure plate with a straight edge and a feeler gauge.
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Maximum clearance of flatness of the pressure plate
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0.3 mm {0.01 in}
c. Inspect the diaphragm spring fingers for the degree of uniformity in their height.
i. Install the clutch cover..
ii. When checking the diaphragm spring fingers, mount a dial gauge on the cylinder block.
iii. Rotate the flywheel and check for misaligned diaphragm spring fingers.
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Clutch cover diaphragm spring fingers maximum height difference
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1.0 mm {0.039 in}
Clutch Disc Inspection [C66 M R]
Operation Inspection
1. Inspect the lining surface for discoloration and grease adhesion.
2. Inspect the torsion spring for weakness and the rivet for looseness.
3. Using a vernier caliper, measu ...
Other materials:
Afs (Adaptive Front Lighting System) Off Switch Inspection
1. Disconnect the negative battery cable..
2. Remove the AFS OFF switch..
3. Verify that the continuity between the AFS OFF switch terminals is as indicated
in the table.
If the continuity is not as indicated in the table, replace the AFS OFF switch.
4. Apply battery po ...
Operation of Automatic Air
Conditioning
Set the mode selector dial to the AUTO
position.
Set the air intake selector to the outside
air position (indicator light turned off).
NOTE
If the recirculated air position is used
for long periods in cold weather or high
humidity, the windshield may fog up more
easily.
Set the f ...
Warning Light
The warning light turns on when the
system has a malfunction.
Refer to Warning Lights on .
Brake Pad Wear Indicator
When the disc brake pads become worn,
the built-in wear indicators contact the
disc plates. This causes a screeching noise
to warn that the pads should be replaced.
When ...
