Mazda 3 Service Manual: Front Brake (Disc) Removal/Installation [Mzr 2.0, Skyactiv G 2.0, Mzr 2.5]
1. Remove in the order indicated in the table.
2. Install in the reverse order of removal.
3. After installation, pump the brake pedal a few times and verify that the brakes do not drag.
|
1 |
Brake hose (See Brake Hose Installation Note.) |
|
2 |
Retaining clip (See Retaining Clip Installation Note.) |
|
3 |
Cap |
|
4 |
Bolt |
|
5 |
Caliper |
|
6 |
Boot |
|
7 |
Disc pad (See Disc Pad Installation Note.) |
|
8 |
Bolt |
|
9 |
Mounting support |
|
10 |
Disc plate |
Disc Pad Installation Note
1. Clean the exposed area of the piston.
2. Push the piston in using the SST
.
3. Install the disc pad (outer side) to the mounting support.
4. Install the disc pad (inner side) to the caliper.
Retaining Clip Installation Note
1. Temporarily install the retaining clip to the caliper and mounting support as shown in the figure.
2. Secure the retaining clip so that part A does not slip off from the caliper while installing part B to the mounting support.
3. Verify that the retaining clip is securely installed to the caliper and the mounting support.
Brake Hose Installation Note
1. Install the brake hose to the caliper.
2. Tighten the flare nut while holding the brake hose at point A with a spanner or equivalent.
3. Verify that the brake hose is not twisted.
Front Brake (Disc) Inspection
Brake Judder Repair Hints
Description
1. Brake judder concern has the following 3 characteristics:
Steering wheel vibration
1. The steering wheel vibrates in the rotation direction. This characte ...
Front Brake (Disc) Removal/Installation [Mzr 2.3 Disi Turbo]
1. Remove in the order indicated in the table.
2. Install in the reverse order of removal.
3. After installation, pump the brake pedal a few times and verify that the brakes
do not drag.
...
Other materials:
Non Return Valve Inspection [Mzr 2.3 Disi Turbo]
WARNING:
Fuel is very flammable liquid. If fuel spills or leaks from the pressurized
fuel system, it will cause serious injury or death and facility breakage. Fuel
can also irritate skin and eyes. To prevent this, always complete the “Fuel
Line Safety Procedure”, while referring to ...
Adjuster Anchor Removal/Installation
WARNING:
The side air bag sensor is attached to the lower part of the B-pillar. When
working around the B-pillar, disconnect the negative battery cable or work carefully,
avoiding excessive impact to the lower part of the B-pillar.
1. Remove the following parts:
a. Front sc ...
Oil Seal Replacement [FS5 A EL]
1. Remove the aerodynamic under cover No. 2..
2. Remove the oil seal.
a. Drain the ATF..
b. Remove the drive shaft and/or joint shaft..
CAUTION:
The oil seal is easily damaged by the sharp edges of the drive shaft splines.
Do not let the splines contact the oil seal.
c. Remo ...