Mazda 3 manuals

Mazda 3 Service Manual: Front Brake (Disc) Removal/Installation [Mzr 2.0, Skyactiv G 2.0, Mzr 2.5]

Mazda 3 Service Manual / Brakes / Disc Brakes / Front Brake (Disc) Removal/Installation [Mzr 2.0, Skyactiv G 2.0, Mzr 2.5]

1. Remove in the order indicated in the table.

2. Install in the reverse order of removal.

3. After installation, pump the brake pedal a few times and verify that the brakes do not drag.



1

Brake hose

(See Brake Hose Installation Note.)

2

Retaining clip

(See Retaining Clip Installation Note.)

3

Cap

4

Bolt

5

Caliper

6

Boot

7

Disc pad

(See Disc Pad Installation Note.)

8

Bolt

9

Mounting support

10

Disc plate


Disc Pad Installation Note

1. Clean the exposed area of the piston.

2. Push the piston in using the SST

.


3. Install the disc pad (outer side) to the mounting support.

4. Install the disc pad (inner side) to the caliper.

Retaining Clip Installation Note

1. Temporarily install the retaining clip to the caliper and mounting support as shown in the figure.


2. Secure the retaining clip so that part A does not slip off from the caliper while installing part B to the mounting support.


3. Verify that the retaining clip is securely installed to the caliper and the mounting support.

Brake Hose Installation Note

1. Install the brake hose to the caliper.

2. Tighten the flare nut while holding the brake hose at point A with a spanner or equivalent.


3. Verify that the brake hose is not twisted.

Front Brake (Disc) Inspection
Brake Judder Repair Hints Description 1. Brake judder concern has the following 3 characteristics: Steering wheel vibration 1. The steering wheel vibrates in the rotation direction. This characte ...

Front Brake (Disc) Removal/Installation [Mzr 2.3 Disi Turbo]
1. Remove in the order indicated in the table. 2. Install in the reverse order of removal. 3. After installation, pump the brake pedal a few times and verify that the brakes do not drag. ...

Other materials:

Starter Interlock Switch Removal/Installation [C66 M R]
1. Remove the battery cover.. 2. Disconnect the negative battery cable.. 3. Disconnect the starter interlock switch connector. 4. Remove the starter interlock switch from the pedal bracket. 5. Insert a new starter interlock switch into the pedal bracket hole in the direction indicated ...

Front Drain Hose Removal
1. Set the air intake mode to FRESH. 2. Set the air mix mode to MAX COLD. 3. Disconnect the negative battery cable. 4. Remove the rain sensor cover. (Vehicles with auto light / wiper system). 5. Disconnect the rain sensor connector. (Vehicles with auto light / wiper system) 6. Partially ...

Steering Shaft Inspection
1. Inspect the column bearing for excessive play and damage. 2. Verify that the measurement of the steering shaft indicated in the figure is as specified. If not within the specification replace the steering shaft component. Steering shaft length 315320 mm {12.4112.59 ...

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