Mazda 3 manuals

Mazda 3 Service Manual: Clutch Master Cylinder Removal/Installation [C66 M R]

Mazda 3 Service Manual / Drivetrain / Transmission/Transaxle / Manual transmission Clutch / Clutch Master Cylinder Removal/Installation [C66 M R]

CAUTION:

1. Remove the battery cover..

2. Disconnect the negative battery cable..

3. Remove the battery component. (ex: battery, battery tray and PCM component).

4. Remove the front scuff plate (LH)..

5. Remove the front side trim (LH)..

6. Remove the upper panel..

7. Remove the shift knob..

8. Remove the shift panel..

9. Remove the side wall..

10. Remove the console..

11. Set the hood release lever out of the way..

12. Remove the lower panel. (driver-side).

13. Remove the starter cut relay. (with advanced keyless entry and push button start system).

14. Remove the BCM..

15. Remove the clutch pedal position switch..

16. Remove the starter interlock switch..

17. Remove the joint cover..

18. Disconnect the steering shaft from steering gear..

19. Disconnect the clutch pipe and hose No.1 from clutch master cylinder, and plug it to avoid clutch fluid leakage..

20. Disconnect the clutch reserve hose from clutch master cylinder, and plug it to avoid clutch fluid leakage..

21. Remove the clutch pedal installation nuts.


22. Remove the clutch master cylinder.

a. Disconnect the clutch master cylinder (rubber) from the body.

b. Rotate the clutch master cylinder in the direction of the arrow shown in the figure to disconnect the clutch master cylinder (body) and clutch pedal.


c. Disengage the tabs of the push rod and remove the master cylinder using a flathead screwdriver.


23. Install the clutch master cylinder.

a. Insert the clutch master cylinder into the installation hole of the body.

b. Insert the stud bolt into the installation hole of the clutch pedal.


c. Engage the tabs of the push rod with the clutch pedal as shown in the figure.


d. Rotate the clutch master cylinder in the direction shown until it stops.


e. Install the clutch master cylinder (rubber) to the body.

24. Connect the clutch reserve hose to clutch master cylinder..

25. Connect the clutch pipe and hose No.1 to clutch master cylinder..

26. Connect the steering shaft..

27. Install the joint cover..

28. Install the BCM..

29. Install the starter cut relay. (with advanced keyless entry and push button start system).

30. Install the lower panel. (driver-side).

31. Install the hood release lever..

32. Install the console..

33. Install the side wall..

34. Install the shift panel..

35. Install the shift knob..

36. Install the upper panel..

37. Install the front side trim (LH)..

38. Install the front scuff plate (LH)..

39. Bleed the air from the clutch system..

40. Inspect the clutch pedal..

41. Install a new starter interlock switch..

42. Install a new clutch pedal position switch..

43. Install the battery component. (ex: battery, battery tray and PCM component).

44. Connect the negative battery cable..

45. Install the battery cover..

46. Fully depress the clutch pedal, and verify that the engine starts.

Clutch Fluid Replacement/Air Bleeding [C66 M R]
CAUTION: Do not allow clutch fluid get on a painted surface. Clutch fluid contains properties which can dissolve the paint. If clutch fluid gets on a painted surface, wash it off with wa ...

Clutch Pedal Inspection [C66 M R]
NOTE: For the clutch pedal inspection, note the followings and measure each inspection location. Measure the center of the upper surface of the pedal pad for each inspection. ...

Other materials:

Temporary Spare Tire
Inspect the temporary spare tire at least monthly to make sure it is properly inflated and stored. NOTE The temporary spare tire condition gradually deteriorates even if it has not been used. The temporary spare tire is easier to handle because of its construction which is lighter and small ...

Neutral Switch Removal/Installation [G66 M R]
1. Remove the battery cover.. 2. Disconnect the negative battery cable. 3. Remove the battery component. (ex: battery, battery tray and PCM component). 4. Remove the aerodynamic under cover No.2.. 5. Drain the oil from the transaxle.. 6. Remove the neutral switch. 7. Install the neu ...

Brake Switch Inspection
CAUTION: Inspect the brake switch with it installed to the brake pedal, otherwise the brake switch may not operate normally. If the brake switch is removed from the brake pedal, replace the brake switch with a new one. 1. Disconnect the brake switch connector. 2. Verify that th ...

© 2016-2025 Copyright www.mazda3tech.com