Mazda 3 manuals

Mazda 3 Service Manual: Clutch Pedal Inspection [C66 M R]

NOTE:

Pedal Inspection Preparation

1. Verify that there is no malfunction in the clutch fluid level..

2. Verify that there is no clutch fluid leakage..

Pedal Height Inspection

1. Perform “Pedal Inspection Preparation”..

2. Measure the pedal height with the clutch pedal released as shown in the figure.


Pedal Free Play Inspection

1. Perform “Pedal Inspection Preparation”..

2. Depress the clutch pedal by hand until clutch resistance is felt, and measure the pedal free play as shown in the figure.


Pedal Full Stroke Inspection

1. Perform “Pedal Inspection Preparation”..

2. Depress the clutch pedal from the released condition to the full depression position, and measure the pedal full stroke as shown in the figure.


Clutch Disengagement Point Inspection

WARNING:

NOTE:

Procedure A

1. Perform “Pedal Inspection Preparation”..

2. Verify that the pedal height is normal..

3. Verify that the pedal free play is normal..

4. Verify that the pedal full stroke is normal..

5. Apply the parking brake and fix the front and rear of the wheels with the wheel chocks.

6. Start the engine.

7. With the clutch pedal depressed, move the shift lever to the position just before engaging the reverse gear. (Do not shift completely to reverse position)

8. Gradually release the clutch pedal and then hold it at the point where the sound of gear-grinding begins (clutch disengagement point).

9. Measure distance A as shown in the figure when the clutch pedal is at the clutch disengagement point.


Procedure B

1. Perform “Pedal Inspection Preparation”..

2. Verify that the pedal height is normal..

3. Verify that the pedal free play is normal..

4. Verify that the pedal full stroke is normal..

5. Apply the parking brake and fix the front and rear of the wheels with the wheel chocks.

6. Start the engine.

7. With the clutch pedal depressed, move the shift lever to the position just before engaging the reverse gear. (Do not shift completely to reverse position)

8. Gradually release the clutch pedal and then hold it at the point where the sound of gear-grinding begins (clutch disengagement point).

9. Depress the clutch pedal from the clutch disengagement point to the full depression position, and measure distance B as shown in the figure.


Clutch Master Cylinder Removal/Installation [C66 M R]
CAUTION: Secure the steering wheel using tape or a cable to prevent the steering shaft from rotating after disconnecting the steering shaft. If the steering wheel rotates after the steer ...

Clutch Pedal Position (CPP) Switch Inspection [Mzr 2.0, Mzr 2.5]
Continuity Inspection 1. Verify that the CPP switch is installed properly.. 2. Remove the battery cover.. 3. Disconnect the negative battery cable.. 4. Disconnect the CPP switch connector.. 5 ...

Other materials:

Cell Phones
WARNING Please comply with the legal regulations concerning the use of communication equipment in vehicles in your country: Use of any electrical devices such as cell phones, computers, portable radios, vehicle navigation or other devices by the driver while the vehicle is ...

Accessory Socket Inspection
Front 1. Disconnect the negative battery cable.. 2. Remove the upper panel.. 3. Remove the shift lever knob. (MTX). 4. Remove the selector lever knob. (ATX). 5. Remove the shift panel. 6. Remove the accessory socket (front). 7. Connect a tester as shown in the figure and verify that the ...

Fastening the Seat Belt
Pull the seat belt tongue to the desired length. Insert it into the seat belt buckle until you hear a click sound. Adjust the belt length. To lengthen the belt, hold the seat belt tongue at a right angle to the webbing and pull. To shorten, pull the loose end of the webbin ...

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