Mazda 3 manuals

Mazda 3 Service Manual: Clutch Pedal Inspection [C66 M R]

NOTE:

Pedal Inspection Preparation

1. Verify that there is no malfunction in the clutch fluid level..

2. Verify that there is no clutch fluid leakage..

Pedal Height Inspection

1. Perform “Pedal Inspection Preparation”..

2. Measure the pedal height with the clutch pedal released as shown in the figure.


Pedal Free Play Inspection

1. Perform “Pedal Inspection Preparation”..

2. Depress the clutch pedal by hand until clutch resistance is felt, and measure the pedal free play as shown in the figure.


Pedal Full Stroke Inspection

1. Perform “Pedal Inspection Preparation”..

2. Depress the clutch pedal from the released condition to the full depression position, and measure the pedal full stroke as shown in the figure.


Clutch Disengagement Point Inspection

WARNING:

NOTE:

Procedure A

1. Perform “Pedal Inspection Preparation”..

2. Verify that the pedal height is normal..

3. Verify that the pedal free play is normal..

4. Verify that the pedal full stroke is normal..

5. Apply the parking brake and fix the front and rear of the wheels with the wheel chocks.

6. Start the engine.

7. With the clutch pedal depressed, move the shift lever to the position just before engaging the reverse gear. (Do not shift completely to reverse position)

8. Gradually release the clutch pedal and then hold it at the point where the sound of gear-grinding begins (clutch disengagement point).

9. Measure distance A as shown in the figure when the clutch pedal is at the clutch disengagement point.


Procedure B

1. Perform “Pedal Inspection Preparation”..

2. Verify that the pedal height is normal..

3. Verify that the pedal free play is normal..

4. Verify that the pedal full stroke is normal..

5. Apply the parking brake and fix the front and rear of the wheels with the wheel chocks.

6. Start the engine.

7. With the clutch pedal depressed, move the shift lever to the position just before engaging the reverse gear. (Do not shift completely to reverse position)

8. Gradually release the clutch pedal and then hold it at the point where the sound of gear-grinding begins (clutch disengagement point).

9. Depress the clutch pedal from the clutch disengagement point to the full depression position, and measure distance B as shown in the figure.


Clutch Master Cylinder Removal/Installation [C66 M R]
CAUTION: Secure the steering wheel using tape or a cable to prevent the steering shaft from rotating after disconnecting the steering shaft. If the steering wheel rotates after the steer ...

Clutch Pedal Position (CPP) Switch Inspection [Mzr 2.0, Mzr 2.5]
Continuity Inspection 1. Verify that the CPP switch is installed properly.. 2. Remove the battery cover.. 3. Disconnect the negative battery cable.. 4. Disconnect the CPP switch connector.. 5 ...

Other materials:

Key Interlock System Inspection
Key Interlock System Inspection 1. Switch the ignition to ON. 2. Perform the following procedures to inspect the key interlock system. If there is any malfunction, inspect the key interlock solenoid and NOT P position switch.. a. Verify that the ignition cannot be switched to off ...

Mass Air Flow (MAF) Sensor Inspection [Mzr 2.0, Mzr 2.5]
Visual Inspection 1. Remove the battery cover.. 2. Disconnect the negative battery cable.. 3. Disconnect the MAF/IAT sensor connector. 4. Remove the MAF/IAT sensor.. 5. Visually inspect the MAF/IAT sensor for the following: Damage, cracks, soiling Rusted sensor terminal ...

Rocking the Vehicle
WARNING Do not spin the wheels at more than 56 km/h (35 mph), and do not allow anyone to stand behind a wheel when pushing the vehicle: When the vehicle is stuck, spinning the wheels at high speed is dangerous. The spinning tire could overheat and explode. This could c ...

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