Mazda 3 manuals

Mazda 3 Service Manual: Fuel Filler Cap Inspection [Mzr 2.0, Mzr 2.5]

Mazda 3 Service Manual / Engine / Fuel / Fuel Filler Cap Inspection [Mzr 2.0, Mzr 2.5]

Leakage Inspection

1. Perform the following SST

(Evaporative Emission System Tester 134-01049A) self-test:

NOTE:

a. Verify that the gas cylinder valve is closed and the control valve located on the tester is in the TEST position. All tester displays should be off at this time.

b. Connect the long hose (part of SST

) to the tester.


c. Connect the manifold assembly (part of SST

) to the long hose as shown.

d. Open the gas cylinder valve and verify the gas cylinder regulator left gauge reads 6982 kPa {0.710.83 kgf/cm2, 1012 psi}

(preset at factory).

e. Press the ON/OFF switch to turn on the SST

and make sure the left display reads 0.0

.

f. Turn the control valve on the tester to the FILL position.

g. Verify the left display reading is within 13.9

to 14.0

in of water.

h. Turn the control valve to TEST position and press the START switch.

i. After the 2-min

countdown (left display) is completed, the right display shows the total pressure loss for that period. A 0.5

in of water loss is acceptable on the self-test.

2. Press the RESET switch to set the left display reading to 0.0.

3. Connect the fuel cap receiver assembly (part of SST

) to the manifold assembly and fuel-filler cap from the vehicle.


4. Turn the control valve to the FILL position.

5. Wait (maximum 20 s

) until the left display reads 13.9

to 14.0

in of water.

6. Turn the control valve to the TEST position and press the START switch.

7. After the 2-min

countdown (left display) is completed, check the test result (the failed/passed light on the tester).

8. Close the gas cylinder valve.

9. Turn the control valve to the FILL position.

10. Press the ON/OFF switch to turn off the tester.

Before Service Precaution [Mzr 2.0, Mzr 2.5]
WARNING: Fuel vapor is hazardous. It can very easily ignite, causing serious injury and damage. Always keep sparks and flames away from fuel. Fuel line spills and leakage from the p ...

Fuel Filler Lid Adjustment
1. Measure the gap and height difference between the fuel-filler lid and the body. 2. Loosen the fuel-filler lid installation bolts, and adjust the fuel-filler lid. Standard clearance ...

Other materials:

Joint Shaft Removal/Installation [Skyactiv G 2.0]
CAUTION: Performing the following procedures without first removing the ABS wheel-speed sensor may possibly cause an open circuit in the wiring harness if it is pulled by mistake. Before performing the following procedures, remove the ABS wheel-speed sensor connector (axle side) and ...

Moonroof
The moonroof can be opened or closed electrically only when the ignition is switched ON. WARNING Do not let passengers stand up or extend part of the body through the open moonroof while the vehicle is moving: Extending the head, arms, or other parts of the body throu ...

Oil Seal (Control Valve Body) Replacement [Fw6 A EL]
1. Remove the battery cover.. 2. Disconnect the negative battery cable.. 3. Remove the air cleaner component.. 4. Disconnect the control valve body connector. 5. Remove the hose clamp. 6. Cut the oil seal using a utility knife as shown in the following illustration. CAUTION: ...

2016-2020 Copyright www.mazda3tech.com