Mazda 3 manuals

Mazda 3 Service Manual: Generator Removal/Installation [Mzr 2.0, Mzr 2.5]

Mazda 3 Service Manual / Electrical / Starting, Charging / Generator Removal/Installation [Mzr 2.0, Mzr 2.5]

WARNING:

CAUTION:

1. Remove the battery cover..

2. Disconnect the negative battery cable..

3. Remove the aerodynamic under cover No.2 and splash shield as a single unit..

4. Remove the generator drive belt with the A/C drive belt still installed and set it out of the way. (MZR 2.0).

5. Remove the drive belt. (MZR 2.5).

6. Remove in the order indicated in the table.

7. Install in the reverse order of removal.

MZR 2.0



1

Terminal B cable

2

Generator connector

3

Generator

(See Generator Installation Note (MZR 2.0).)


MZR 2.5



1

Generator duct

(See Generator Duct Removal Note (MZR 2.5).)

(See Generator Duct Installation Note (MZR 2.5).)

2

Generator duct bracket

3

Terminal B cable

4

Generator connector

5

Generator

(See Generator Removal Note (MZR 2.5).)

(See Generator Installation Note (MZR 2.5).)


Generator Installation Note (MZR 2.0)

1. Align the generator fixing hole with the engine side hole, then temporarily tighten the generator installation bolts in the order of A, B, C, and D.

2. Securely tighten the generator installation bolts in the order of A, B, C, and D.

Generator Duct Removal Note (MZR 2.5)

1. Remove the generator duct from above the engine compartment.

Generator Removal Note (MZR 2.5)

1. Set the cooler pipe out of the way..


2. Remove the generator from above the engine compartment.


Generator Installation Note (MZR 2.5)

1. Tighten bolt A temporarily.

2. Tighten bolt B, C to the specified tightening torque.

3. Tighten bolt A to the specified tightening torque.

Generator Duct Installation Note (MZR 2.5)

1. Install the generator duct to the generator duct bracket and tighten nuts temporarily.

2. Tighten nuts to the specified tightening torque.

Generator Inspection [Mzr 2.0, Mzr 2.5]
CAUTION: Do not apply direct battery positive voltage to generator terminal D, otherwise it could cause damage to the internal parts (power transistor) of the generator. Generator War ...

Refrigerant Charging
CAUTION: Do not exceed the specification when charging the system with refrigerant. Doing so will decrease the efficiency of the air conditioner or damage the refrigeration cycle parts. ...

Other materials:

Caliper (Front) Disassembly/Assembly [Mzr 2.0, Skyactiv G 2.0, Mzr 2.5]
1. Disassemble in the order indicated in the table. 1 Bleeder cap 2 Bleeder screw 3 Piston (See Piston Disassembly Note.) (See Piston Assembly Note.) 4 Dust seal (See Dust Seal ...

Battery Recharging [Mzr 2.0, Mzr 2.5]
Using GR8-1291: (See GR8-1291 INSTANT TRAINING MODULE (VIDEO) .) WARNING: Keep all flames away from the battery, otherwise evaporated gas from the battery fluid may catch fire and cause serious injury. 1. Remove the battery filler caps and check the water level. If necessary, add ...

Fuel Tank Inspection [Mzr 2.0, Mzr 2.5]
WARNING: Fuel is very flammable liquid. If fuel spills or leaks from the pressurized fuel system, it will cause serious injury or death and facility breakage. Fuel can also irritate skin and eyes. To prevent this, always complete the “Fuel Line Safety Procedure”, while referring to ...

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