Mazda 3 manuals

Mazda 3 Service Manual: Generator Removal/Installation [Mzr 2.0, Mzr 2.5]

Mazda 3 Service Manual / Electrical / Starting, Charging / Generator Removal/Installation [Mzr 2.0, Mzr 2.5]

WARNING:

CAUTION:

1. Remove the battery cover..

2. Disconnect the negative battery cable..

3. Remove the aerodynamic under cover No.2 and splash shield as a single unit..

4. Remove the generator drive belt with the A/C drive belt still installed and set it out of the way. (MZR 2.0).

5. Remove the drive belt. (MZR 2.5).

6. Remove in the order indicated in the table.

7. Install in the reverse order of removal.

MZR 2.0



1

Terminal B cable

2

Generator connector

3

Generator

(See Generator Installation Note (MZR 2.0).)


MZR 2.5



1

Generator duct

(See Generator Duct Removal Note (MZR 2.5).)

(See Generator Duct Installation Note (MZR 2.5).)

2

Generator duct bracket

3

Terminal B cable

4

Generator connector

5

Generator

(See Generator Removal Note (MZR 2.5).)

(See Generator Installation Note (MZR 2.5).)


Generator Installation Note (MZR 2.0)

1. Align the generator fixing hole with the engine side hole, then temporarily tighten the generator installation bolts in the order of A, B, C, and D.

2. Securely tighten the generator installation bolts in the order of A, B, C, and D.

Generator Duct Removal Note (MZR 2.5)

1. Remove the generator duct from above the engine compartment.

Generator Removal Note (MZR 2.5)

1. Set the cooler pipe out of the way..


2. Remove the generator from above the engine compartment.


Generator Installation Note (MZR 2.5)

1. Tighten bolt A temporarily.

2. Tighten bolt B, C to the specified tightening torque.

3. Tighten bolt A to the specified tightening torque.

Generator Duct Installation Note (MZR 2.5)

1. Install the generator duct to the generator duct bracket and tighten nuts temporarily.

2. Tighten nuts to the specified tightening torque.

Generator Inspection [Mzr 2.0, Mzr 2.5]
CAUTION: Do not apply direct battery positive voltage to generator terminal D, otherwise it could cause damage to the internal parts (power transistor) of the generator. Generator War ...

Refrigerant Charging
CAUTION: Do not exceed the specification when charging the system with refrigerant. Doing so will decrease the efficiency of the air conditioner or damage the refrigeration cycle parts. ...

Other materials:

Decoration Panel Removal/Installation
1. Remove the following parts: a. Passenger-side front scuff plate. b. Passenger-side front side trim. c. Glove compartment. d. Passenger-side lower panel. 2. Remove the screw. 3. Pull the decoration panel in the direction of the arrow (1), (2) shown in the figure, while remove the hoo ...

Front Seat Removal/Installation
WARNING: Handling a front seat (with built-in side air bag) improperly can accidentally operate (deploy) the air bag, which may seriously injure you. Read the service warnings before handling a front seat (with built-in side air bag).. CAUTION: After removing a front seat ...

Power Steering Fluid Line Component Removal/Installation
NOTE: The following procedure is for replacement of the parts shown in the figure. Regarding replacement of the suction hose and return hose, refer to the electric power steering oil pump component removal/installation.. Power Steering Pipe Component Removal/Installation NOT ...

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