Mazda 3 manuals

Mazda 3 Service Manual: Generator Removal/Installation [Mzr 2.0, Mzr 2.5]

Mazda 3 Service Manual / Electrical / Starting, Charging / Generator Removal/Installation [Mzr 2.0, Mzr 2.5]

WARNING:

CAUTION:

1. Remove the battery cover..

2. Disconnect the negative battery cable..

3. Remove the aerodynamic under cover No.2 and splash shield as a single unit..

4. Remove the generator drive belt with the A/C drive belt still installed and set it out of the way. (MZR 2.0).

5. Remove the drive belt. (MZR 2.5).

6. Remove in the order indicated in the table.

7. Install in the reverse order of removal.

MZR 2.0



1

Terminal B cable

2

Generator connector

3

Generator

(See Generator Installation Note (MZR 2.0).)


MZR 2.5



1

Generator duct

(See Generator Duct Removal Note (MZR 2.5).)

(See Generator Duct Installation Note (MZR 2.5).)

2

Generator duct bracket

3

Terminal B cable

4

Generator connector

5

Generator

(See Generator Removal Note (MZR 2.5).)

(See Generator Installation Note (MZR 2.5).)


Generator Installation Note (MZR 2.0)

1. Align the generator fixing hole with the engine side hole, then temporarily tighten the generator installation bolts in the order of A, B, C, and D.

2. Securely tighten the generator installation bolts in the order of A, B, C, and D.

Generator Duct Removal Note (MZR 2.5)

1. Remove the generator duct from above the engine compartment.

Generator Removal Note (MZR 2.5)

1. Set the cooler pipe out of the way..


2. Remove the generator from above the engine compartment.


Generator Installation Note (MZR 2.5)

1. Tighten bolt A temporarily.

2. Tighten bolt B, C to the specified tightening torque.

3. Tighten bolt A to the specified tightening torque.

Generator Duct Installation Note (MZR 2.5)

1. Install the generator duct to the generator duct bracket and tighten nuts temporarily.

2. Tighten nuts to the specified tightening torque.

Generator Inspection [Mzr 2.0, Mzr 2.5]
CAUTION: Do not apply direct battery positive voltage to generator terminal D, otherwise it could cause damage to the internal parts (power transistor) of the generator. Generator War ...

Refrigerant Charging
CAUTION: Do not exceed the specification when charging the system with refrigerant. Doing so will decrease the efficiency of the air conditioner or damage the refrigeration cycle parts. ...

Other materials:

DSC HU/CM Inspection
1. Disconnect the DSC HU/CM connector.. 2. Connect the negative battery cable.. 3. Attach the tester lead to the DSC HU/CM wiring harness-side connector and inspect voltage, continuity, or resistance according to the standard (reference) on the table. Standard (Reference) ...

Fuel Filler Lid Opener Bezel Removal/Installation
1. Remove the screw. 2. Pull the fuel-filler lid opener bezel in the direction of the arrow (1) then remove the tab. 3. Move the fuel-filler lid opener bezel in the direction of the arrow (2) shown in the figure. 4. Remove the fuel-filler lid opener bezel. 5. Install in the rever ...

Storage Compartments
WARNING Keep storage boxes closed when driving: Driving with the storage boxes open is dangerous. To reduce the possibility of injury in an accident or a sudden stop, keep the storage boxes closed when driving. Do not put articles in storage spaces with no lid: ...

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