Mazda 3 manuals

Mazda 3 Service Manual: Magnetic Clutch Disassembly/Assembly [Manual Air Conditioner]

Mazda 3 Service Manual / HVAC / A/C / Magnetic Clutch Disassembly/Assembly [Manual Air Conditioner]

1. Disassemble in the order indicated in the table.

SKYACTIV-G 2.0



1

Bolt

(See Bolt Removal/Installation Note.)

2

Pressure plate

3

Shim

(See Shim Installation Note.)

4

Snap ring

(See Snap Ring Removal/Installation Note.)

5

A/C compressor pulley

6

Snap ring

(See Snap Ring Removal/Installation Note.)

7

Stator

8

A/C compressor body


MZR 2.0



1

Bolt

(See Bolt Removal/Installation Note.)

2

Pressure plate

3

Shim

(See Shim Installation Note.)

4

Snap ring

(See Snap Ring Removal/Installation Note.)

5

A/C compressor pulley

(See A/C Compressor Pulley Removal Note.)

(See A/C Compressor Pulley Installation Note.)

6

Snap ring

(See Snap Ring Removal/Installation Note.)

7

Stator

8

A/C compressor body


MZR 2.5



1

Bolt

(See Bolt Removal/Installation Note.)

2

Pressure plate

3

Shim

(See Shim Installation Note.)

4

Snap ring

(See Snap Ring Removal/Installation Note.)

5

A/C compressor pulley

(See A/C Compressor Pulley Removal Note.)

(See A/C Compressor Pulley Installation Note.)

6

Snap ring

(See Snap Ring Removal/Installation Note.)

7

Stator

8

A/C compressor body


2. Assemble in the reverse order of disassembly.

3. Adjust the magnetic clutch clearance..

Bolt Removal/Installation Note

1. When removing or installing the bolt, lock the A/C compressor pulley against rotation using the following procedure.

CAUTION:

a. Apply battery positive voltage to the magnetic clutch terminal and connect the A/C compressor body to the ground.


b. Wrap the drive belt, which is no longer of use, tightly around the A/C compressor pulley.


c. Hold the drive belt in place with pliers.

d. Remove/installation the bolt.

2. When installing a new A/C compressor body, replace the recommended bolt.

A/C Compressor Pulley Removal Note

1. Remove the A/C compressor pulley using the SSTs

(49 0839 425C, 49 SE01 160).


CAUTION:


NOTE:

A/C Compressor Pulley Installation Note

1. Install the inner wheel of the pulley using SST

(49 D034 202) to the compressor.


CAUTION:

Snap Ring Removal/Installation Note

1. Remove/install the snap ring using a snap ring pliers.


Shim Installation Note

1. First, insert the 1mm (0.039 in)

thick shim into the shaft.


Magnetic Clutch Disassembly/Assembly [Full Auto Air Conditioner]
1. Disassemble in the order indicated in the table. SKYACTIV-G 2.0 1 Bolt (See Bolt Removal/Installation Note.) 2 Pressure plate ...

Magnetic Clutch Inspection [Full Auto Air Conditioner]
1. Connect battery to terminal A of magnetic clutch and ground to A/C compressor body. SKYACTIV-G 2.0 MZR 2.3 DISI Turbo, MZR 2.5 2. Verify that the magnetic clutch operates. If ...

Other materials:

Glass Antenna Inspection
4SD 1. Disconnect the negative battery cable.. 2. Disconnect the antenna amplifier connector B.. 3. Disconnect the antenna feeder No.3 connector C. (with audio unit (with display)). 4. Inspect the glass antenna for damage visually. 5. Inspect for continuity between the glass antenna termin ...

Windshield Defrosting and Defogging
Press the windshield defroster switch. In this position, the outside air position is automatically selected, and the air conditioner automatically turns on. The air conditioner will directly dehumidify the air to the front windshield and side windows (on ). Airflow amount will be increased. ...

Filament Repair
1. Clean the filament using isopropyl alcohol. 2. Attach tape to both sides of the filament. 3. Using a small brush or marking pen, apply silver paint. 4. After 23 min, carefully remove the tape without damaging the applied area. CAUTION: Do not operate the rear window defrost ...

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