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Mazda 3 Service Manual: Magnetic Clutch Disassembly/Assembly [Manual Air Conditioner]

Mazda 3 Service Manual / HVAC / A/C / Magnetic Clutch Disassembly/Assembly [Manual Air Conditioner]

1. Disassemble in the order indicated in the table.

SKYACTIV-G 2.0



1

Bolt

(See Bolt Removal/Installation Note.)

2

Pressure plate

3

Shim

(See Shim Installation Note.)

4

Snap ring

(See Snap Ring Removal/Installation Note.)

5

A/C compressor pulley

6

Snap ring

(See Snap Ring Removal/Installation Note.)

7

Stator

8

A/C compressor body


MZR 2.0



1

Bolt

(See Bolt Removal/Installation Note.)

2

Pressure plate

3

Shim

(See Shim Installation Note.)

4

Snap ring

(See Snap Ring Removal/Installation Note.)

5

A/C compressor pulley

(See A/C Compressor Pulley Removal Note.)

(See A/C Compressor Pulley Installation Note.)

6

Snap ring

(See Snap Ring Removal/Installation Note.)

7

Stator

8

A/C compressor body


MZR 2.5



1

Bolt

(See Bolt Removal/Installation Note.)

2

Pressure plate

3

Shim

(See Shim Installation Note.)

4

Snap ring

(See Snap Ring Removal/Installation Note.)

5

A/C compressor pulley

(See A/C Compressor Pulley Removal Note.)

(See A/C Compressor Pulley Installation Note.)

6

Snap ring

(See Snap Ring Removal/Installation Note.)

7

Stator

8

A/C compressor body


2. Assemble in the reverse order of disassembly.

3. Adjust the magnetic clutch clearance..

Bolt Removal/Installation Note

1. When removing or installing the bolt, lock the A/C compressor pulley against rotation using the following procedure.

CAUTION:

a. Apply battery positive voltage to the magnetic clutch terminal and connect the A/C compressor body to the ground.


b. Wrap the drive belt, which is no longer of use, tightly around the A/C compressor pulley.


c. Hold the drive belt in place with pliers.

d. Remove/installation the bolt.

2. When installing a new A/C compressor body, replace the recommended bolt.

A/C Compressor Pulley Removal Note

1. Remove the A/C compressor pulley using the SSTs

(49 0839 425C, 49 SE01 160).


CAUTION:


NOTE:

A/C Compressor Pulley Installation Note

1. Install the inner wheel of the pulley using SST

(49 D034 202) to the compressor.


CAUTION:

Snap Ring Removal/Installation Note

1. Remove/install the snap ring using a snap ring pliers.


Shim Installation Note

1. First, insert the 1mm (0.039 in)

thick shim into the shaft.


Magnetic Clutch Disassembly/Assembly [Full Auto Air Conditioner]
1. Disassemble in the order indicated in the table. SKYACTIV-G 2.0 1 Bolt (See Bolt Removal/Installation Note.) 2 Pressure plate ...

Magnetic Clutch Inspection [Full Auto Air Conditioner]
1. Connect battery to terminal A of magnetic clutch and ground to A/C compressor body. SKYACTIV-G 2.0 MZR 2.3 DISI Turbo, MZR 2.5 2. Verify that the magnetic clutch operates. If ...

Other materials:

Instrument Cluster Configuration
1. Connect the M-MDS (IDS) to the DLC-2. 2. After the vehicle is identified, select the following items from the initialization screen of the IDS. Select the “Module Programming”. 3. Then, select items from the screen menu in the following order. Select “Programmable Mo ...

Cowl Grille Removal/Installation
1. Remove the windshield wiper arm and blade.. 2. Remove the fastener A. 3. Pull the front fender molding in the direction of the arrow shown in the figure and remove it while remove the tab B and tab C. 4. Disconnect the windshield washer hose from the joint pipe A.. 5. Remove the fas ...

Dashboard Precautions
Prevent caustic solutions such as perfume and cosmetic oils from contacting the dashboard. They will damage and discolor the dashboard. If these solutions get on the dashboard, wipe them off immediately. CAUTION Do not use glazing agents. Glazing agents contain ingredients which ...

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