Steering Rack Inspection
1. Inspect for cracking, damage, and tooth wear.
If there is any malfunction, replace the steering rack.
2. Measure the steering rack warp.
If it exceeds the maximum specification, replace the steering rack.
Large diameter portion (near point A): 0.15 mm {0.006 in} max.
Small diameter portion (near point B): 0.20 mm {0.008 in} max.
Tie-rod End Inspection
1. Inspect the tie-rod end for damage and the boot for cracks.
If there is any malfunction, replace the tie-rod end.
2. Inspect for excessive play.
If there is any malfunction, replace the tie-rod end.
3. Rotate the ball joint 5 times
.
4. Install two nuts to the ball joint and measure the tie-rod end rotational torque using a torque wrench.
If not within the specification, replace the tie-rod end.
0.5—3.0 N·m {5.1—30 kgf·cm, 4.5—26 in·lbf}
Tie rod Inspection
1. Inspect for bending and damage.
If there is any malfunction, replace the tie rod.
2. Inspect for excessive play.
If there is any malfunction, replace the tie rod.
3. Swing the ball joint 10 times
.
4. Measure the ball joint swing torque using a pull scale.
If it exceeds the specification, replace the tie rod.
0.4—4.0 N·m {4.1—40 kgf·cm, 3.6—35 in·lbf}
[Pull scale reading 0.6—29.3 N {0.06—2.98 kgf, 0.14—6.58 lbf}]
Variable Valve Timing Actuator Removal/Installation [Mzr 2.3 Disi Turbo]
WARNING:
Fuel vapor is hazardous. It can very easily ignite, causing serious injury
and damage. Always keep sparks and flames away from fuel.
Fuel line spills and leakage are dangerous. Fuel can ignite and cause serious
injuries or death and damage. Fuel can also irritate skin ...
TCM Inspection [FS5 A EL]
NOTE:
The TCM terminal voltage can vary with conditions when measuring and changes
due to age deterioration on the vehicle, causing false diagnosis. Therefore
a comprehensive inspection of the input and output systems, and the TCM is necessary
to determine where the malfunction occu ...
Brake Pedal Removal/Installation
CAUTION:
The clearance between the brake switch and the brake pedal is automatically
adjusted to the correct amount when the brake switch is inserted into the installation
hole on the brake pedal and rotated to fix in place. If the brake switch is
not properly installed, the clearan ...