Mazda 3 manuals

Mazda 3 Service Manual: Water Pump Removal/Installation [Mzr 2.0, Mzr 2.5]

Mazda 3 Service Manual / Engine / Cooling / Water Pump Removal/Installation [Mzr 2.0, Mzr 2.5]

WARNING:

NOTE:

1. Remove the battery cover..

2. Disconnect the negative battery cable..

3. Remove the plug hole plate..

4. Remove the aerodynamic under cover No.2 and splash shield as a single unit..

5. Drain the engine coolant..

6. Loosen the water pump pulley bolts before removing the drive belt.

7. Remove the generator drive belt with the A/C drive belt still installed and set it out of the way. (MZR 2.0).

8. Remove the drive belt. (MZR 2.5).

9. Remove the drive belt auto tensioner. (MZR 2.0).

10. Remove the idler pulley. (MZR 2.5).

11. Remove in the order indicated in the table.

12. Install in the reverse order of removal.

13. Refill the engine coolant..

14. Inspect for engine coolant leakage..



1

Water pump pulley

2

Water pump

3

O-ring

(See O-ring Installation Note.)


O-ring Installation Note

1. Apply engine coolant to a new O-ring.

2. Install the O-ring.

Shroud Panel Removal/Installation
CAUTION: Because the shroud panel is installed to the bumper reinforcement, support the shroud panel using a jack before removing the bumper reinforcement so as not to apply excessive fo ...

Thermostat Inspection [Mzr 2.0, Mzr 2.5]
1. Remove the thermostat.. 2. Visually check that the thermostat valve is closed. 3. Place the thermostat in water. WARNING: During inspection, the thermostat and water are extremely hot ...

Other materials:

Rear Beltline Molding Removal/Installation
1. Fully open the rear door glass. 2. Remove the rear door trim.. 3. Remove clip A using a fastener remover and pull up the rear beltline molding in the direction of the arrow (1) shown in the figure. 4. Remove clip B using a fastener remover and pull up the rear beltline molding in the di ...

Dashboard Upper Panel Removal/Installation
Vehicles Without Bose® 1. Disconnect the negative battery cable.. 2. Remove the following parts: a. Upper column cover. b. Instrument cluster. c. Center panel. d. Center cover. 3. Remove the screw. 4. Pull up the dashboard upper panel in the direction of arrow shown in the figure, t ...

Front Door Key Cylinder Switch Inspection
1. To access the glass installation bolt, position the front door glass so that the distance from the top of the front door glass to the upper part of the front beltline molding is approx. 80 mm {3.1 in}. 2. Disconnect the negative battery cable.. 3. Remove the following parts: a. Inne ...

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