Mazda 3 manuals

Mazda 3 Service Manual: Brake Pedal Removal/Installation

Mazda 3 Service Manual / Brakes / General / Brake Pedal Removal/Installation

CAUTION:

1. Remove the battery and battery tray..

2. Disconnect the vacuum hose from the insulator bracket as shown in the figure. (MZR 2.3 DISI Turbo)


3. Remove the wiring harness from the air duct. (MZR 2.3 DISI Turbo)


4. Remove the side wall (driver side)..

5. Disconnect the steering shaft from the steering gear and linkage..

6. Remove the accelerator pedal..

7. Remove in the order indicated in the table.

8. Install in the reverse order of removal.



1

Brake switch connector, wiring harness

2

Brake switch

(See Brake Switch Installation Note.)

3

Joint pin

(See Joint Pin Installation Note.)

4

Brake pedal

(See Brake Pedal Removal Note.)

5

Pedal pad


Brake Pedal Removal Note

1. Remove the brake pedal installation bolt and nuts.

2. Move the power brake unit to the vehicle front where the power brake unit fork does not interfere with the brake pedal arm.

3. Remove the brake pedal.

Joint Pin Installation Note

1. Install the new joint pin by aligning the pin holes of the brake pedal and power brake unit fork.

2. Verify that the joint pin touches the power brake unit fork completely.


Brake Switch Installation Note

1. Inspect the brake pedal..

2. With the brake pedal fully released, insert a new brake switch into the installation hole on the brake pedal.

3. Secure the brake switch by turning it counterclockwise 45

.


Brake Pedal Inspection
Pedal Height Inspection 1. Measure the distance from the center of the upper surface of the pedal pad to the floor covering and verify that it is as specified. If not within the specifi ...

Brake/Taillight Bulb Removal/Installation
4SD 1. Disconnect the negative battery cable.. 2. Remove the following parts: a. Trunk mat. b. Trunk board. c. Trunk end trim. 3. Partially peel back the trunk side trim.. 4. Remove in th ...

Other materials:

Windows
Opening and Closing Press down on a switch to lower the associated window. Window switches operate at two levels: To lower a window fully, press the switch all the way down and immediately release. To lower a window partially, press the switch gently and release when the window is whe ...

Secure the Tires
The vehicle's tires must be secured onto the truck using the eight-point tie-down method. Ensure any metal parts on the tie-down straps do not contact painted surfaces or the face of the wheels. Do not place tie-down straps over body panels or through the wheels. Caution: Attachi ...

Tire Inflation Pressure
WARNING Always infl ate the tires to the correct pressure: Overinfl ation or underinfl ation of tires is dangerous. Adverse handling or unexpected tire failure could result in a serious accident. Refer to Tires on . Use only a Mazda-genuine tire valve cap: Use ...

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