Mazda 3 manuals

Mazda 3 Service Manual: Brake Pedal Removal/Installation

Mazda 3 Service Manual / Brakes / General / Brake Pedal Removal/Installation

CAUTION:

1. Remove the battery and battery tray..

2. Disconnect the vacuum hose from the insulator bracket as shown in the figure. (MZR 2.3 DISI Turbo)


3. Remove the wiring harness from the air duct. (MZR 2.3 DISI Turbo)


4. Remove the side wall (driver side)..

5. Disconnect the steering shaft from the steering gear and linkage..

6. Remove the accelerator pedal..

7. Remove in the order indicated in the table.

8. Install in the reverse order of removal.



1

Brake switch connector, wiring harness

2

Brake switch

(See Brake Switch Installation Note.)

3

Joint pin

(See Joint Pin Installation Note.)

4

Brake pedal

(See Brake Pedal Removal Note.)

5

Pedal pad


Brake Pedal Removal Note

1. Remove the brake pedal installation bolt and nuts.

2. Move the power brake unit to the vehicle front where the power brake unit fork does not interfere with the brake pedal arm.

3. Remove the brake pedal.

Joint Pin Installation Note

1. Install the new joint pin by aligning the pin holes of the brake pedal and power brake unit fork.

2. Verify that the joint pin touches the power brake unit fork completely.


Brake Switch Installation Note

1. Inspect the brake pedal..

2. With the brake pedal fully released, insert a new brake switch into the installation hole on the brake pedal.

3. Secure the brake switch by turning it counterclockwise 45

.


Brake Pedal Inspection
Pedal Height Inspection 1. Measure the distance from the center of the upper surface of the pedal pad to the floor covering and verify that it is as specified. If not within the specifi ...

Brake/Taillight Bulb Removal/Installation
4SD 1. Disconnect the negative battery cable.. 2. Remove the following parts: a. Trunk mat. b. Trunk board. c. Trunk end trim. 3. Partially peel back the trunk side trim.. 4. Remove in th ...

Other materials:

Climate Control Unit Inspection [Manual Air Conditioner]
1. Remove the climate control unit with the connector connected.. 2. Switch the ignition to ON. 3. Connect the negative (-) lead of the tester to the body ground. 4. By inserting the positive (+) lead of the tester into the climate control unit connector, measure the voltage according to the ...

Drive Belt Inspection [Mzr 2.0, Mzr 2.5]
MZR 2.0 A/C drive belt NOTE: Drive belt deflection/tension inspection is not necessary because of the use of the maintenance-free type A/C drive belt. Replace the drive belt if it is found to be damaged during visual inspection, or if there is a malfunction or noise in th ...

Thermostat Removal/Installation [Mzr 2.0, Mzr 2.5]
WARNING: Never remove the cooling system cap or loosen the radiator drain plug while the engine is running, or when the engine and radiator are hot. Scalding engine coolant and steam may shoot out and cause serious injury. It may also damage the engine and cooling system. Tu ...

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