Pedal Height Inspection
1. Measure the distance from the center of the upper surface of the pedal pad to the floor covering and verify that it is as specified.
If not within the specification, replace the brake pedal.
MZR 2.0, SKYACTIV-G 2.0, MZR 2.5: 125.0 mm {4.921 in}
MZR 2.3 DISI Turbo: 128.9 mm {5.075 in}
Pedal Play Inspection
1. Pump the pedal several times to release the vacuum in the power brake unit.
2. Gently depress the pedal by hand and measure the pedal play.
If not within the specification, inspect the wear of the joint pin. Replace it if there is any malfunction.
4.0—8.4 mm {0.16—0.33 in}
NOTE:
If there is no malfunction in the joint pin, there is a possibility that the power brake unit has some malfunction. Verify that there are no malfunctions, and replace it if necessary.
Pedal-to-floor Clearance Inspection
1. Start the engine and depress the brake pedal with a force of 147 N {15.0 kgf, 33.0 lbf}
.
2. Measure the distance from the center of the upper surface of the pedal pad to the floor covering and verify that it is as specified.
If it is less than the specification, inspect for air in the brake line.
MZR 2.0, SKYACTIV-G 2.0, MZR 2.5: 83.5 mm {3.29 in} or more
MZR 2.3 DISI Turbo: 88.6 mm {3.49 in} or more
Oil Control Valve (OCV) Removal/Installation [Skyactiv G 2.0]
WARNING:
A hot engine can cause severe burns. Turn off the engine and wait until it
is cool before servicing.
1. Remove the battery cover..
2. Disconnect the negative battery cable..
3. Remove the plug hole plate..
4. Remove the ignition coil/ion sensors..
5. Remove the cyli ...
TCM Inspection [FS5 A EL]
NOTE:
The TCM terminal voltage can vary with conditions when measuring and changes
due to age deterioration on the vehicle, causing false diagnosis. Therefore
a comprehensive inspection of the input and output systems, and the TCM is necessary
to determine where the malfunction occu ...
Rear Scuff Plate Removal/Installation
1. Detach tab A while pulling the rear scuff plate in the direction of the arrow
(1) shown in the figure, then detach hook B, clips C, pins D while pulling in the
direction of the arrow (2).
2. Detach tab E while pulling the rear scuff plate in the direction of the arrow
(3) shown in the fig ...