Pedal Height Inspection
1. Measure the distance from the center of the upper surface of the pedal pad to the floor covering and verify that it is as specified.
If not within the specification, replace the brake pedal.
MZR 2.0, SKYACTIV-G 2.0, MZR 2.5: 125.0 mm {4.921 in}
MZR 2.3 DISI Turbo: 128.9 mm {5.075 in}
Pedal Play Inspection
1. Pump the pedal several times to release the vacuum in the power brake unit.
2. Gently depress the pedal by hand and measure the pedal play.
If not within the specification, inspect the wear of the joint pin. Replace it if there is any malfunction.
4.0—8.4 mm {0.16—0.33 in}
NOTE:
If there is no malfunction in the joint pin, there is a possibility that the power brake unit has some malfunction. Verify that there are no malfunctions, and replace it if necessary.
Pedal-to-floor Clearance Inspection
1. Start the engine and depress the brake pedal with a force of 147 N {15.0 kgf, 33.0 lbf}
.
2. Measure the distance from the center of the upper surface of the pedal pad to the floor covering and verify that it is as specified.
If it is less than the specification, inspect for air in the brake line.
MZR 2.0, SKYACTIV-G 2.0, MZR 2.5: 83.5 mm {3.29 in} or more
MZR 2.3 DISI Turbo: 88.6 mm {3.49 in} or more
Air Mix Actuator Inspection [Full Auto Air Conditioner]
CAUTION:
If the lever position exceeds the operation range shown in the figure, the
circuit in the actuator could be damaged. Always perform an actuator operation
inspection with the lever movement within the range shown in the figure.
Driver-side
1. Connect battery positive vol ...
Assist Handle Removal/Installation
Assist Handle Removal
1. Insert a flathead screwdriver into the service hole and remove the assist
handle covers.
2. Remove the assist handle in the direction of the arrow (1) and (2), while
detach the clip.
NOTE:
Remove the assist handle by shaking it up and down.
Ass ...
Wheel Unit ID Registration
NOTE:
After the wheel unit replacement, registration of the wheel unit identification
codes must be performed.
ID registration can be done using the M-MDS, or not using the M-MDS.
Using M-MDS
1. Connect the M-MDS to DLC-2.
2. After the vehicle is identified, select th ...