Mazda 3 manuals

Mazda 3 Service Manual: Fuel Filler Cap Inspection [Mzr 2.0, Mzr 2.5]

Mazda 3 Service Manual / Engine / Fuel / Fuel Filler Cap Inspection [Mzr 2.0, Mzr 2.5]

Leakage Inspection

1. Perform the following SST

(Evaporative Emission System Tester 134-01049A) self-test:

NOTE:

a. Verify that the gas cylinder valve is closed and the control valve located on the tester is in the TEST position. All tester displays should be off at this time.

b. Connect the long hose (part of SST

) to the tester.


c. Connect the manifold assembly (part of SST

) to the long hose as shown.

d. Open the gas cylinder valve and verify the gas cylinder regulator left gauge reads 69—82 kPa {0.71—0.83 kgf/cm2, 10—12 psi}

(preset at factory).

e. Press the ON/OFF switch to turn on the SST

and make sure the left display reads 0.0

.

f. Turn the control valve on the tester to the FILL position.

g. Verify the left display reading is within 13.9

to 14.0

in of water.

h. Turn the control valve to TEST position and press the START switch.

i. After the 2-min

countdown (left display) is completed, the right display shows the total pressure loss for that period. A 0.5

in of water loss is acceptable on the self-test.

2. Press the RESET switch to set the left display reading to 0.0.

3. Connect the fuel cap receiver assembly (part of SST

) to the manifold assembly and fuel-filler cap from the vehicle.


4. Turn the control valve to the FILL position.

5. Wait (maximum 20 s

) until the left display reads 13.9

to 14.0

in of water.

6. Turn the control valve to the TEST position and press the START switch.

7. After the 2-min

countdown (left display) is completed, check the test result (the failed/passed light on the tester).

8. Close the gas cylinder valve.

9. Turn the control valve to the FILL position.

10. Press the ON/OFF switch to turn off the tester.

Before Service Precaution [Mzr 2.0, Mzr 2.5]
WARNING: Fuel vapor is hazardous. It can very easily ignite, causing serious injury and damage. Always keep sparks and flames away from fuel. Fuel line spills and leakage from the p ...

Fuel Filler Lid Adjustment
1. Measure the gap and height difference between the fuel-filler lid and the body. 2. Loosen the fuel-filler lid installation bolts, and adjust the fuel-filler lid. Standard clearance ...

Other materials:

Seat Weight Sensor Control Module Removal/Installation [Two Step Deployment Control System]
CAUTION: When the seat weight sensor control module is replaced with a new one, perform the seat weight sensor calibration using the M–MDS.. 1. Switch the ignition to off. 2. Disconnect the negative battery cable and wait for 1 min or more.. 3. Disconnect the connectors. ...

Variable Swirl Shutter Valve Actuator Inspection [Mzr 2.3 Disi Turbo]
Operation Inspection 1. Remove the air hose.. 2. Disconnect the vacuum hose from the variable swirl control solenoid valve. 3. Connect a vacuum pump to the variable swirl shutter valve actuator. 4. Apply vacuum and verify that the rod moves. Vacuum kPa {mmHg, inHg ...

Roof Carrier Bracket Removal/Installation
4SD 1. Disconnect the negative battery cable.. 2. Remove the following parts: a. Sunroof seaming welt (vehicles with sunroof) b. Front scuff plate. c. Rear scuff plate. d. A-pillar trim. e. B-pillar lower trim. f. Upper anchor of the front seat belt installation bolt. g. B-pillar up ...

© 2016-2025 Copyright www.mazda3tech.com