Mazda 3 Service Manual: Before Service Precaution [Mzr 2.0, Mzr 2.5]
WARNING:
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Fuel vapor is hazardous. It can very easily ignite, causing serious injury and damage. Always keep sparks and flames away from fuel.
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Fuel line spills and leakage from the pressurized fuel system are dangerous. Fuel can ignite and cause serious injury or death and damage. Fuel can also irritate skin and eyes. To prevent this, always complete the “Fuel Line Safety Procedure”.
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A person charged with static electricity could cause a fire or explosion, resulting in death or serious injury. Before performing work on the fuel system, discharge static electricity by touching the vehicle body.
Fuel Line Safety Procedure
1. Remove the battery cover..
2. Disconnect the negative battery cable..
3. Remove the fuel-filler cap to release the pressure inside the fuel tank.
4. Remove the fuel pump relay.
5. Connect the negative battery cable..
6. Start the engine.
7. After the engine stalls, crank the engine 2—3 times.
8. Switch the ignition to off.
9. Disconnect the negative battery cable..
10. Install the fuel pump relay.
After Service Precaution [Mzr 2.0, Mzr 2.5]
WARNING:
Fuel line spills and leakage are dangerous. Fuel can ignite and cause serious
injuries or death and damage. When installing the fuel hose, perform “Fuel Leakage
Inspection” desc ...
Fuel Filler Cap Inspection [Mzr 2.0, Mzr 2.5]
Leakage Inspection
1. Perform the following SST (Evaporative Emission System Tester 134-01049A)
self-test:
NOTE:
If the tester does not work correctly during self-test, refer to the teste ...
Other materials:
Rear Washer Nozzle Removal/Installation
1. Disconnect the negative battery cable..
2. Remove the following parts:
a. Liftgate upper trim.
b. Rear spoiler.
c. High-mount brake light.
3. Disconnect the rear washer hose.
4. Press the tabs and remove the rear washer nozzle.
5. Install in the reverse order of removal.
6. Ad ...
Tire House Trim Removal/Installation
4SD
1. Remove the rear seat cushion..
2. Remove the rear scuff plate..
3. Partially peel back the seaming welt.
4. Remove the fastener.
5. Pull the tire house trim in the direction of arrow shown in the figure while
remove the clip A, pin B and C.
6. Pull the tire house trim in the ...
Drive Belt Removal/Installation [Mzr 2.0, Mzr 2.5]
MZR 2.0
A/C drive belt removal
1. Remove the aerodynamic under cover No.2 and splash shield as a single unit..
2. Remove the nut shown in the figure and set the power steering pipe component
out of the way.
3. Set the SST as shown in the figure.
NOTE:
Hold the SST by hand unti ...
