Mazda 3 Service Manual: Before Service Precaution [Mzr 2.0, Mzr 2.5]
WARNING:
-
Fuel vapor is hazardous. It can very easily ignite, causing serious injury and damage. Always keep sparks and flames away from fuel.
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Fuel line spills and leakage from the pressurized fuel system are dangerous. Fuel can ignite and cause serious injury or death and damage. Fuel can also irritate skin and eyes. To prevent this, always complete the “Fuel Line Safety Procedure”.
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A person charged with static electricity could cause a fire or explosion, resulting in death or serious injury. Before performing work on the fuel system, discharge static electricity by touching the vehicle body.
Fuel Line Safety Procedure
1. Remove the battery cover..
2. Disconnect the negative battery cable..
3. Remove the fuel-filler cap to release the pressure inside the fuel tank.
4. Remove the fuel pump relay.
5. Connect the negative battery cable..
6. Start the engine.
7. After the engine stalls, crank the engine 2—3 times.
8. Switch the ignition to off.
9. Disconnect the negative battery cable..
10. Install the fuel pump relay.
After Service Precaution [Mzr 2.0, Mzr 2.5]
WARNING:
Fuel line spills and leakage are dangerous. Fuel can ignite and cause serious
injuries or death and damage. When installing the fuel hose, perform “Fuel Leakage
Inspection” ...
Fuel Filler Cap Inspection [Mzr 2.0, Mzr 2.5]
Leakage Inspection
1. Perform the following SST (Evaporative Emission System Tester 134-01049A)
self-test:
NOTE:
If the tester does not work correctly during self-test, refer to the teste ...
Other materials:
PCM Removal/Installation [Mzr 2.0, Mzr 2.5]
1. Remove the battery cover..
2. Disconnect the negative battery cable..
3. Remove the following items:.
Battery
PCM cover No.1
4. Disconnect the PCM connector..
5. Remove the battery tray and PCM component..
6. Remove in the order indicated in the table.
...
Basic Inspection [FS5 A EL]
STEP
INSPECTION
ACTION
1
Measure the battery voltage.
Is the battery voltage 10.0—14.0 V?
Yes
Go to the next step.
No
Replace or recharge the battery.
(See BATTERY RECHA ...
Oil Control Valve (OCV) Removal/Installation [Mzr 2.0, Mzr 2.5]
1. Remove the battery cover..
2. Disconnect the negative battery cable..
3. Remove the plug hole plate..
4. Disconnect the wiring harness.
5. Remove the ignition coils..
6. Remove the ventilation hose.
7. Remove the oil level gauge.
8. Remove the cylinder head cover..
9. Remove in th ...
