Mazda 3 Service Manual: Engine
Mazda 3 Service Manual / Engine
- General
- Air Bleeding
- Air Bypass Valve Inspection [Mzr 2.3 Disi Turbo]
- Check Valve Inspection [Skyactiv G 2.0]
- Compression Inspection [Mzr 2.0, Mzr 2.5]
- Compression Inspection [Mzr 2.3 Disi Turbo]
- Compression Inspection [Skyactiv G 2.0]
- Electric Variable Valve Timing Actuator Inspection [Skyactiv G 2.0]
- Electric Variable Valve Timing Actuator, Hydraulic Variable Valve Timing Actuator Removal/Installation [Skyactiv G 2.0]
- Electric Variable Valve Timing Motor/Driver Inspection [Skyactiv G 2.0]
- Electric Variable Valve Timing Motor/Driver Removal/Installation [Skyactiv G 2.0]
- Engine Disassembly/Assembly [Mzr 2.0, Mzr 2.5]
- Engine Disassembly/Assembly [Mzr 2.3 Disi Turbo]
- Engine Disassembly/Assembly [Skyactiv G 2.0]
- Engine Removal/Installation [Mzr 2.0, Mzr 2.5]
- Engine Removal/Installation [Mzr 2.3 Disi Turbo]
- Engine Removal/Installation [Skyactiv G 2.0]
- Engine SST [Mzr 2.0, Mzr 2.5]
- Engine SST [Mzr 2.3 Disi Turbo]
- Engine SST [Skyactiv G 2.0]
- Engine Tune Up [Mzr 2.0, Mzr 2.5]
- Engine Tune Up [Mzr 2.3 Disi Turbo]
- Engine Tune Up [Skyactiv G 2.0]
- Non Return Valve Inspection [Mzr 2.0, Mzr 2.5]
- Non Return Valve Inspection [Mzr 2.3 Disi Turbo]
- Non Return Valve Inspection [Skyactiv G 2.0]
- Plug Hole Plate Removal/Installation [Mzr 2.0, Mzr 2.5]
- Variable Swirl Shutter Valve Actuator Inspection [Mzr 2.3 Disi Turbo]
- Variable Swirl Solenoid Valve Inspection [Mzr 2.3 Disi Turbo]
- Variable Tumble Shutter Valve Actuator Inspection [Mzr 2.0, Mzr 2.5]
- Variable Tumble Solenoid Valve Inspection [Mzr 2.0, Mzr 2.5]
- Variable Valve Timing Actuator Inspection [Mzr 2.0, Mzr 2.5]
- Variable Valve Timing Actuator Inspection [Mzr 2.3 Disi Turbo]
- Variable Valve Timing Actuator Removal/Installation [Mzr 2.0, Mzr 2.5]
- Variable Valve Timing Actuator Removal/Installation [Mzr 2.3 Disi Turbo]
- Hydraulic Variable Valve Timing Actuator Inspection [Skyactiv G 2.0]
- Belts, Hoses, Pulleys
- Drive Belt Auto Tensioner Inspection [Mzr 2.0, Mzr 2.5]
- Drive Belt Auto Tensioner Inspection [Mzr 2.3 Disi Turbo]
- Drive Belt Auto Tensioner Inspection [Skyactiv G 2.0]
- Drive Belt Inspection [Mzr 2.0, Mzr 2.5]
- Drive Belt Inspection [Mzr 2.3 Disi Turbo]
- Drive Belt Inspection [Skyactiv G 2.0]
- Drive Belt Removal/Installation [Mzr 2.0, Mzr 2.5]
- Drive Belt Removal/Installation [Mzr 2.3 Disi Turbo]
- Drive Belt Removal/Installation [Skyactiv G 2.0]
- Rear Center Seat Belt Removal/Installation
- Timing Chain Removal/Installation [Mzr 2.0, Mzr 2.5]
- Timing Chain Removal/Installation [Mzr 2.3 Disi Turbo]
- Timing Chain Removal/Installation [Skyactiv G 2.0]
- Control
- Cooling
- Coolant Reserve Tank Removal/Installation [Mzr 2.0, Mzr 2.5]
- Cooling Fan Component Removal/Installation [Mzr 2.0, Mzr 2.5]
- Cooling System Cap Inspection [Mzr 2.0, Mzr 2.5]
- Cooling System Service Warnings [Mzr 2.0, Mzr 2.5]
- Engine Coolant Leakage Inspection [Mzr 2.0, Mzr 2.5]
- Engine Coolant Level Inspection [Mzr 2.0, Mzr 2.5]
- Engine Coolant Protection Inspection [Mzr 2.0, Mzr 2.5]
- Engine Coolant Replacement [Mzr 2.0, Mzr 2.5]
- Engine Coolant Temperature (ECT) Sensor Inspection [Mzr 2.0, Mzr 2.5]
- Engine Coolant Temperature (ECT) Sensor Removal/Installation [Mzr 2.0, Mzr 2.5]
- Fan Switch Inspection [Manual Air Conditioner]
- Fuel Gauge Sender Unit Inspection
- Fuel Gauge Sender Unit Removal/Installation
- Radiator Drain Plug Replacement [Mzr 2.0, Mzr 2.5]
- Radiator Removal/Installation [Mzr 2.0, Mzr 2.5]
- Shroud Panel Removal/Installation
- Water Pump Removal/Installation [Mzr 2.0, Mzr 2.5]
- Thermostat Inspection [Mzr 2.0, Mzr 2.5]
- Thermostat Removal/Installation [Mzr 2.0, Mzr 2.5]
- Emissions
- Canister Vent (Cv) Solenoid Valve Inspection [Mzr 2.0, Mzr 2.5]
- Canister Vent (Cv) Solenoid Valve Removal/Installation [Mzr 2.0, Mzr 2.5]
- Catch Tank Inspection [Skyactiv G 2.0]
- Charcoal Canister Inspection [Mzr 2.0, Mzr 2.5]
- Charcoal Canister Removal/Installation [Mzr 2.0, Mzr 2.5]
- Check Valve (One Way) Inspection [Mzr 2.3 Disi Turbo]
- Check Valve (Two Way) Removal/Installation [Mzr 2.0, Mzr 2.5]
- EGR Pipe Removal/Installation [Mzr 2.3 Disi Turbo]
- EGR Valve Inspection [Mzr 2.0, Mzr 2.5]
- EGR Valve Removal/Installation [Mzr 2.0, Mzr 2.5]
- Positive Crankcase Ventilation (PCV) Valve Inspection [Mzr 2.0, Mzr 2.5]
- Positive Crankcase Ventilation (PCV) Valve Removal/Installation [Mzr 2.0, Mzr 2.5]
- Purge Solenoid Valve Inspection [Mzr 2.0, Mzr 2.5]
- Purge Solenoid Valve Removal/Installation [Mzr 2.0, Mzr 2.5]
- Quick Release Connector (Emission System) Removal/Installation [Mzr 2.0, Mzr 2.5]
- Rollover Valve Inspection [Mzr 2.0, Mzr 2.5]
- Rollover Valve Removal/Installation [Mzr 2.0, Mzr 2.5]
- Warm Up Three Way Catalytic Converter (Wu Twc) Inspection [Mzr 2.0, Mzr 2.5]
- Brake Fluid Pressure Sensor Inspection
- Pressure Sensor Removal/Installation [Two Step Deployment Control System]
- Refrigerant Pressure Sensor Inspection [Full Auto Air Conditioner]
- Refrigerant Pressure Sensor Inspection [Manual Air Conditioner]
- Refrigerant Pressure Sensor Removal/Installation [Full Auto Air Conditioner]
- Refrigerant Pressure Sensor Removal/Installation [Manual Air Conditioner]
- Engine Assembly
- Exhaust & Emissions
- Forced Induction
- Charge Air Cooler Inspection [Mzr 2.3 Disi Turbo]
- Input/Turbine Speed Sensor Inspection [FS5 A EL]
- Input/Turbine Speed Sensor Removal/Installation [FS5 A EL]
- Turbocharger Inspection [Mzr 2.3 Disi Turbo]
- Wastegate Actuator Inspection [Mzr 2.3 Disi Turbo]
- Wastegate Control Solenoid Valve Inspection [Mzr 2.3 Disi Turbo]
- Fuel
- After Service Precaution [Mzr 2.0, Mzr 2.5]
- Before Service Precaution [Mzr 2.0, Mzr 2.5]
- Fuel Filler Cap Inspection [Mzr 2.0, Mzr 2.5]
- Fuel Filler Lid Adjustment
- Fuel Filler Lid Opener And Lever Removal/Installation
- Fuel Filler Lid Opener Bezel Removal/Installation
- Fuel Filler Lid Opener Cable Removal/Installation
- Fuel Filler Lid Removal/Installation
- Fuel Filter (High Pressure) Removal/Installation [Mzr 2.0, Mzr 2.5]
- Fuel Injector Inspection [Mzr 2.0, Mzr 2.5]
- Fuel Injector Removal/Installation [Mzr 2.0, Mzr 2.5]
- Fuel Line Pressure Inspection [Mzr 2.0, Mzr 2.5]
- Fuel Pump Unit Disassembly/Assembly [Mzr 2.0, Mzr 2.5]
- Fuel Line Pressure Inspection [Skyactiv G 2.0]
- Fuel Pump Control Module Inspection [Skyactiv G 2.0]
- Fuel Pump Unit Inspection [Mzr 2.0, Mzr 2.5]
- Fuel Pump Unit Removal/Installation [Mzr 2.0, Mzr 2.5]
- Fuel Shut Off Valve Inspection [Mzr 2.0, Mzr 2.5]
- Fuel Shut Off Valve Removal/Installation [Mzr 2.0, Mzr 2.5]
- Fuel Tank Inspection [Mzr 2.0, Mzr 2.5]
- Fuel Tank Removal/Installation [Mzr 2.0, Mzr 2.5]
- No.27 Fuel Refill Concerns [Mzr 2.0, Mzr 2.5]
- No.28 Fuel Filling Shut Off Concerns [Mzr 2.0, Mzr 2.5]
- Quick Release Connector Removal/Installation [Mzr 2.0, Mzr 2.5]
- Intake
- Air Cleaner Element Inspection [Mzr 2.0, Mzr 2.5]
- Air Cleaner Element Removal/Installation [Mzr 2.0, Mzr 2.5]
- Air Filter Inspection
- Air Filter Inspection [Mzr 2.0, Mzr 2.5]
- Air Filter Removal/Installation
- Air Filter Removal/Installation [Mzr 2.0, Mzr 2.5]
- Air Intake Actuator Inspection [Full Auto Air Conditioner]
- Air Intake Actuator Inspection [Manual Air Conditioner]
- Air Intake Actuator Removal/Installation [Full Auto Air Conditioner]
- Air Intake Actuator Removal/Installation [Manual Air Conditioner]
- Intake Air System Removal/Installation [Mzr 2.0, Mzr 2.5]
- Intake Air Temperature (Iat) Sensor Inspection [Mzr 2.0, Mzr 2.5]
- Intake Manifold Vacuum Inspection [Mzr 2.0, Mzr 2.5]
- Variable Intake Air Shutter Valve Actuator Inspection [Mzr 2.0, Mzr 2.5]
- Variable Intake Air Solenoid Valve Inspection [Mzr 2.0, Mzr 2.5]
- Manifold Absolute Pressure (Map) Sensor Inspection [Mzr 2.0, Mzr 2.5]
- Manifold Absolute Pressure (Map) Sensor Removal/Installation [Mzr 2.0, Mzr 2.5]
- Manifold Absolute Pressure (Map) Sensor/Boost Air Temperature Sensor Removal/Installation [Mzr 2.3 Disi Turbo]
- Manifold Absolute Pressure (Map) Sensor/Intake Air Temperature (Iat) Sensor No.2 Removal/Installation [Skyactiv G 2.0]
- Mass Air Flow (MAF) Sensor Inspection [Mzr 2.0, Mzr 2.5]
- Mass Air Flow (MAF) Sensor/Intake Air Temperature (Iat) Sensor No.1 Removal/Installation [Skyactiv G 2.0]
- Lubrication
- Electric Power Steering Oil Pump Component Disassembly/Assembly
- Electric Power Steering Oil Pump Component Removal/Installation
- Engine Oil Level Inspection [Mzr 2.0, Mzr 2.5]
- Engine Oil Replacement [Mzr 2.0, Mzr 2.5]
- Front Oil Seal Replacement [Mzr 2.0, Mzr 2.5]
- Oil Control Valve (OCV) Inspection [Mzr 2.0, Mzr 2.5]
- Oil Control Valve (OCV) Removal/Installation [Mzr 2.0, Mzr 2.5]
- Oil Cooler Flushing [FS5 A EL]
- Oil Cooler Removal/Installation [FS5 A EL]
- Oil Cooler Removal/Installation [Fw6 A EL]
- Oil Cooler Removal/Installation [Mzr 2.0, Mzr 2.5]
- Oil Filter Replacement [Mzr 2.0, Mzr 2.5]
- Oil Pan Removal/Installation [Mzr 2.0, Mzr 2.5]
- Oil Pressure Inspection [Mzr 2.0, Mzr 2.5]
- Oil Pump Removal/Installation [Mzr 2.0, Mzr 2.5]
- Oil Seal (Control Valve Body) Replacement [Fw6 A EL]
- Oil Seal (Differential) Replacement [A26 M R]
- Oil Seal (Differential) Replacement [C66 M R]
- Oil Seal (Differential) Replacement [Fw6 A EL]
- Oil Seal (Differential) Replacement [G35 M R]
- Oil Seal (Differential) Replacement [G66 M R]
- Oil Seal Replacement [FS5 A EL]
- Rear Oil Seal Replacement [Mzr 2.0, Mzr 2.5]
- Transaxle Oil Inspection [A26 M R]
- Transaxle Oil Inspection [G35 M R]
- Transaxle Oil Inspection [G66 M R]
- Transaxle Oil Replacement [A26 M R]
- Transaxle Oil Replacement [G35 M R]
- Transaxle Oil Replacement [G66 M R]
- Oil Pressure Switch Inspection
- Oil Pressure Switch Inspection [FS5 A EL]
- Oil Pressure Switch Removal
- Oil Pressure Switch Removal/Installation [FS5 A EL]
Starter Removal/Installation [Mzr 2.0, Mzr 2.5]
WARNING:
Remove and install all parts when the engine is cold, otherwise they can
cause severe burns or serious injury.
When the battery cables are connected, touching the vehic ...
General
...
Other materials:
No.27 Fuel Refill Concerns [Mzr 2.0, Mzr 2.5]
27
FUEL REFILL CONCERNS
DESCRIPTION
Fuel tank does not fill smoothly.
POSSIBLE CAUSE
PCM DTC is stored
Nonreturn valve malfunction
Improper use of fuel ...
Rain Sensor Removal/Installation
1. Disconnect the negative battery cable..
2. Spread open the rain sensor cover in the direction of the arrows and disengage
tabs A to remove it.
3. Disconnect the rain sensor connector.
4. Slide rain sensor tab B in the direction of the arrow shown in the figure
and detach tab B. ...
Refrigerant Charging
CAUTION:
Do not exceed the specification when charging the system with refrigerant.
Doing so will decrease the efficiency of the air conditioner or damage the refrigeration
cycle parts.
Charging Recycled HFC-134a Refrigerant
1. Connect an HFC-134a recovery/recycling/recharging d ...
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