Mazda 3 Service Manual: Thermostat Removal/Installation [Mzr 2.0, Mzr 2.5]
WARNING:
-
Never remove the cooling system cap or loosen the radiator drain plug while the engine is running, or when the engine and radiator are hot. Scalding engine coolant and steam may shoot out and cause serious injury. It may also damage the engine and cooling system.
-
Turn off the engine and wait until it is cool. Even then, be very careful when removing the cap. Wrap a thick cloth around it and slowly turn it counterclockwise 2.5 turns. Step back while the pressure escapes.
-
When you are sure all the pressure is gone, turn the cap using the cloth, and remove it.
1. Remove the battery cover..
2. Disconnect the negative battery cable..
3. Remove the plug hole plate..
4. Remove the aerodynamic under cover No.2 and splash shield as a single unit..
5. Drain the engine coolant..
6. Remove the generator drive belt with the A/C drive belt still installed and set it out of the way. (MZR 2.0).
7. Remove the drive belt. (MZR 2.5).
8. Remove the drive belt auto tensioner. (MZR 2.0).
9. Remove the idler pulley. (MZR 2.5).
10. Remove in the order indicated in the table.
11. Install in the reverse order of removal.
12. Refill the engine coolant..
13. Inspect for engine coolant leakage..
|
1 |
Water hose |
|
2 |
Lower radiator hose |
|
3 |
Thermostat component |
|
4 |
Gasket |
Thermostat Inspection [Mzr 2.0, Mzr 2.5]
1. Remove the thermostat..
2. Visually check that the thermostat valve is closed.
3. Place the thermostat in water.
WARNING:
During inspection, the thermostat and water are extremely hot ...
Emissions
...
Other materials:
Brake Fluid Pressure Sensor Inspection
1. Switch the ignition to off.
2. Install the SSTs to the master cylinder (secondary side) as shown in
the figure.
NOTE:
When installing the SST (49 D043 0A0) to the master cylinder, use
a commercially available flare nut wrench (flare nut across flat 12 mm {0.47
in}).
...
Oil Cooler Flushing [FS5 A EL]
NOTE:
If the automatic transaxle is replaced, flush and inspect the oil cooler.
When replacing the automatic transaxle, inspect the oil cooler together with
flushing it using the following procedures, and with the oil cooler hose removed.
1. Disconnect the oil hose.
2. Set ...
Electric Variable Valve Timing Motor/Driver Removal/Installation [Skyactiv G
2.0]
WARNING:
A hot engine can cause severe burns. Turn off the engine and wait until it
is cool before servicing.
CAUTION:
Applying excessive force (force of 100 N {10.2 kgf, 22.5 lbf} or more) to
the electric variable valve timing motor/driver may cause a malfunction. When
...
