WARNING:
Fuel is very flammable liquid. If fuel spills or leaks from the pressurized fuel system, it will cause serious injury or death and facility breakage. Fuel can also irritate skin and eyes. To prevent this, always complete the “Fuel Line Safety Procedure”, while referring to the “BEFORE SERVICE PRECAUTION”.
A person charged with static electricity could cause a fire or explosion, resulting in death or serious injury. Before draining fuel, make sure to discharge static electricity by touching the vehicle body.
NOTE:
The rollover valve and the fuel shut-off valve or check valve (two-way) built into the fuel tank and fuel tank leakage are inspected in this inspection.
1. Complete the “BEFORE SERVICE PRECAUTION”..
2. Remove the battery cover..
3. Disconnect the negative battery cable..
4. Remove the rear seat cushion..
5. Disconnect the fuel pump unit connector..
6. Remove the fuel tank and the fuel pump unit as a single unit..
7. Perform the following procedure to verify the fuel tank airtightness.
a. Plug the fuel pump unit pipe, ports B and C.
b. Apply a pressure of 3 kPa {23 mmHg, 0.9 inHg}
to port A and wait for a while.
c. Verify that there is no air flow leakage from the fuel tank.
If there is air flow, replace the fuel tank..
8. Plug the fuel pump unit pipe and port B.
9. Level the fuel tank.
10. Apply a pressure of 3 kPa {23 mmHg, 0.9 inHg}
to port A and wait for a while.
11. With the pressure still applied, verify that there is air flow port C and the pressure is 0—3 kPa {0—23 mmHg, 0—0.9 inHg}
.
If there is no air flow, replace the fuel tank..
12. Apply a pressure of -0.5 kPa {-3.8 mmHg, -0.1 inHg}
to port A and wait for a while.
13. With the pressure still applied, verify that there is air flow port C and the pressure is -0.5—0 kPa {-3.8—0 mmHg, -0.1—0 inHg}
.
If there is no air flow, replace the fuel tank..
If there is air flow, place the fuel tank upside down.
14. Apply a pressure to port A and wait for a while.
15. With the pressure still applied, verify that there is no air flow from port C.
If there is air flow, replace the fuel tank..
Rear Brake (Disc) Inspection
Brake Judder Repair Hints
Description
1. Brake judder concern has the following 3 characteristics:
Steering wheel vibration
1. The steering wheel vibrates in the rotation direction. This characteristic
is most noticeable when applying brakes at a vehicle speed of 100—140 km/h {62.2—86.9
mph ...
Pilot Bearing Inspection [G35 M R]
1. Perform the following procedures.
a. Remove the battery cover..
b. Disconnect the negative battery cable.
c. Remove the battery component. (ex: battery, battery tray and PCM component).
d. Remove the air cleaner component..
e. Remove the exhaust manifold insulator installation bolts an ...
DRL (Daytime Running Light) Bulb Removal/Installation
MZR 2.0, MZR 2.5, MZR 2.3 DISI Turbo
1. Disconnect the negative battery cable..
2. Disconnect the connector.
3. Rotate the DRL bulb in the direction of the arrow shown in the figure to remove
it.
4. Remove the DRL bulb.
5. Install in the reverse order of removal.
SKYACTIV-G 2.0
...