Mazda 3 manuals

Mazda 3 Service Manual: Water Pump Removal/Installation [Mzr 2.0, Mzr 2.5]

Mazda 3 Service Manual / Engine / Cooling / Water Pump Removal/Installation [Mzr 2.0, Mzr 2.5]

WARNING:

NOTE:

1. Remove the battery cover..

2. Disconnect the negative battery cable..

3. Remove the plug hole plate..

4. Remove the aerodynamic under cover No.2 and splash shield as a single unit..

5. Drain the engine coolant..

6. Loosen the water pump pulley bolts before removing the drive belt.

7. Remove the generator drive belt with the A/C drive belt still installed and set it out of the way. (MZR 2.0).

8. Remove the drive belt. (MZR 2.5).

9. Remove the drive belt auto tensioner. (MZR 2.0).

10. Remove the idler pulley. (MZR 2.5).

11. Remove in the order indicated in the table.

12. Install in the reverse order of removal.

13. Refill the engine coolant..

14. Inspect for engine coolant leakage..



1

Water pump pulley

2

Water pump

3

O-ring

(See O-ring Installation Note.)


O-ring Installation Note

1. Apply engine coolant to a new O-ring.

2. Install the O-ring.

Shroud Panel Removal/Installation
CAUTION: Because the shroud panel is installed to the bumper reinforcement, support the shroud panel using a jack before removing the bumper reinforcement so as not to apply excessive fo ...

Thermostat Inspection [Mzr 2.0, Mzr 2.5]
1. Remove the thermostat.. 2. Visually check that the thermostat valve is closed. 3. Place the thermostat in water. WARNING: During inspection, the thermostat and water are extremely hot ...

Other materials:

Side Air Bag Sensor No. 2 Removal/Installation [Two Step Deployment Control System]
WARNING: Handling the side air bag sensor improperly can accidentally operate (deploy) the air bag module, which may seriously injure you. Read the air bag system service warnings and cautions before handling the side air bag sensor.. 1. Switch the ignition to off. 2. Disconnec ...

Side Step Molding Installation
NOTE: Double-sided adhesive tape has already been adhered to a new side step molding for installation. When a side step molding is to be reused, perform the following procedure: 1. Remove any grease or dirt from the affixing surface of the side step molding. 2. Affix double-si ...

Fuel Tank Removal/Installation [Mzr 2.0, Mzr 2.5]
WARNING: Fuel is very flammable liquid. If fuel spills or leaks from the pressurized fuel system, it will cause serious injury or death and facility breakage. Fuel can also irritate skin and eyes. To prevent this, always complete the “Fuel Line Safety Procedure”, while referring to ...

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