Mazda 3 Service Manual: Fuel Pump Unit Removal/Installation [Mzr 2.0, Mzr 2.5]
WARNING:
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Fuel is very flammable liquid. If fuel spills or leaks from the pressurized fuel system, it will cause serious injury or death and facility breakage. Fuel can also irritate skin and eyes. To prevent this, always complete the “Fuel Line Safety Procedure”, while referring to “BEFORE SERVICE PRECAUTION”.
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A person charged with static electricity could cause a fire or explosion, resulting in death or serious injury. Before draining fuel, make sure to discharge static electricity by touching the vehicle body.
1. Complete the “BEFORE SERVICE PRECAUTION”..
2. Remove the battery cover..
3. Disconnect the negative battery cable..
4. Remove the rear seat cushion..
5. Remove the service hole cover.
6. Disconnect the fuel pump unit connector.
7. Disconnect the joint hose of fuel-filler pipe side.
8. Disconnect the breather hose of fuel-filler pipe side.
9. Remove the following parts as a single unit.
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Fuel tank
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Joint hose
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Breather hose
-
Fuel pump unit
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Fuel hose
10. Remove the order indicated in the table.
|
1 |
Quick release connector (See QUICK RELEASE CONNECTOR REMOVAL/INSTALLATION [MZR 2.0, MZR 2.5].) |
|
2 |
Set plate |
|
3 |
Fuel pump unit |
|
4 |
O-ring |
11. Install in the reverse order of removal.
12. Complete the “AFTER SERVICE PRECAUTION”..
Fuel Pump Unit Inspection [Mzr 2.0, Mzr 2.5]
Continuity Inspection
1. Remove the battery cover..
2. Disconnect the negative battery cable..
3. Disconnect the fuel pump unit connector.
4. Inspect for continuity between fuel pump unit termi ...
Fuel Shut Off Valve Inspection [Mzr 2.0, Mzr 2.5]
Except for Mexico
NOTE:
The fuel shut-off valve cannot be removed and inspected as it is built into
the fuel tank.
1. Perform the fuel tank inspection..
If there is any malfu ...
Other materials:
Rear Beltline Molding Removal/Installation
1. Fully open the rear door glass.
2. Remove the rear door trim..
3. Remove clip A using a fastener remover and pull up the rear beltline molding
in the direction of the arrow (1) shown in the figure.
4. Remove clip B using a fastener remover and pull up the rear beltline molding
in the di ...
Neutral Switch Removal/Installation [C66 M R]
1. Remove the battery cover..
2. Disconnect the negative battery cable..
3. Remove the aerodynamic under cover No.2..
4. Install in the reverse order of removal.
5. Remove in the order indicated in the table.
6. Install in the reverse order of removal.
1
Neutr ...
Contact Authorized Mazda Dealer and Have Vehicle Inspected
If any of the following warning lights or the indicator light turns on/flashes, the system may
have a malfunction. Contact an Authorized Mazda Dealer to have your vehicle
inspected.
...
