Mazda 3 manuals

Mazda 3 Service Manual: Engine Tune Up [Skyactiv G 2.0]

Mazda 3 Service Manual / Engine / General / Engine Tune Up [Skyactiv G 2.0]

Engine Tune-up Preparation

NOTE:

1. Connect the M-MDS to the DLC-2.


2. Shift the selector lever (ATX) or shift lever (MTX) to the following position:

NOTE:

3. Run the engine speed at a constant 2,500 to 3,000 rpm

and warm up the engine (engine coolant temperature: 80 °C {176 °F}

or more, oil temperature: 60 °C {140 °F}

or more).

4. Turn off all electrical loads with the engine idling.

5. If the cooling fan is operating, wait until is stops.

Idle Speed Inspection

NOTE:

1. Complete the engine tune-up preparation..

2. Verify that the idle speed (M-MDS PID: RPM) is within the specification using the PID/data monitor function of the M-MDS..

Ignition Timing Inspection

NOTE:

1. Complete the engine tune-up preparation..

2. Verify the ignition timing (M-MDS PID: SPARKADV) using the PID/data monitor function of the M-MDS..

3. Verify that ignition timing advances when the engine speed increases gradually.

Idle Mixture Inspection

1. Verify that the idle speed and ignition timing are within the specification..

2. Insert an exhaust gas analyzer into the tailpipe.

3. Verify that the CO and HC concentrations are within regulation.

Idle-up Speed Control Inspection

NOTE:

1. Complete the engine tune-up preparation..

2. Verify that the idle speed according to each load (M-MDS PID: RPM) is within the specification using the PID/data monitor function of the M-MDS (except idle speed decrease after applying load)..

Engine Tune Up [Mzr 2.3 Disi Turbo]
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Non Return Valve Inspection [Mzr 2.0, Mzr 2.5]
WARNING: Fuel is very flammable liquid. If fuel spills or leaks from the pressurized fuel system, it will cause serious injury or death and facility breakage. Fuel can also irritate skin ...

Other materials:

Master Cylinder Removal/Installation [Mzr 2.0, Skyactiv G 2.0, Mzr 2.5]
1. Remove the battery and battery tray.. 2. Remove in the order indicated in the table. 3. Install in the reverse order of removal. 1 Brake fluid level sensor connector 2 Reserve hose (MTX) (See Reserve Hose (MTX) Removal Note.) (Se ...

Camshaft Position (CMP) Sensor Removal/Installation [Mzr 2.0, Mzr 2.5]
CAUTION: When replacing the CMP sensor, make sure there is no foreign material on it such as metal shavings. If it is installed with foreign material, the sensor output signal will malfunction resulting from fluctuation in magnetic flux and cause a deterioration in engine control. ...

Accelerator Pedal Position (App) Sensor Inspection [Mzr 2.0, Mzr 2.5]
Voltage Inspection NOTE: Because the APP sensor is integrated in the accelerator pedal, replacing the APP sensor includes replacement of the accelerator pedal. 1. Connect the M-MDS to the DLC–2. 2. Switch the ignition to ON. 3. Verify that the APP sensor output voltage (PID ...

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