Mazda 3 manuals

Mazda 3 Service Manual: Master Cylinder Removal/Installation [Mzr 2.3 Disi Turbo]

Mazda 3 Service Manual / Brakes / General / Master Cylinder Removal/Installation [Mzr 2.3 Disi Turbo]

1. Remove the battery and battery tray..

2. Pinch open the clamps using pliers and disconnect the vacuum hoses from the insulator bracket as shown in the figure.


3. Remove in the order indicated in the table.

4. Install in the reverse order of removal.



1

Nut

2

Insulator

3

Brake fluid level sensor connector

4

Reserve hose

(See Reserve Hose Removal Note.)

(See Reserve Hose Installation Note.)

5

Brake pipe

6

Nut

7

Insulator bracket

(See Insulator Bracket, Master Cylinder Removal Note.)

(See Master Cylinder, Insulator Bracket Installation Note.)

8

Master cylinder

(See Insulator Bracket, Master Cylinder Removal Note.)

(See Master Cylinder, Insulator Bracket Installation Note.)

9

Cap

10

Reserve tank

11

Cylinder component


Reserve Hose Removal Note

1. Remove the reserve hose from the reserve tank while pressing the point indicated by the arrow in the figure.


Insulator Bracket, Master Cylinder Removal Note

1. Remove the insulator bracket and master cylinder from the power brake unit as a single unit.

2. Remove the insulator bracket from the master cylinder.

Master Cylinder, Insulator Bracket Installation Note

1. Temporarily install the insulator bracket to the master cylinder.

2. Install the insulator bracket and master cylinder to the power brake unit as a single unit.

Reserve Hose Installation Note

1. Insert the reserve hose to the reserve tank until a click is heard.

2. Verify that the reserve hose is firmly installed by pulling it, and push it into the reserve tank again.

Master Cylinder Removal/Installation [Mzr 2.0, Skyactiv G 2.0, Mzr 2.5]
1. Remove the battery and battery tray.. 2. Remove in the order indicated in the table. 3. Install in the reverse order of removal. 1 Brake fluid level sensor connect ...

Power Brake Unit Inspection
NOTE: The following inspection methods are simple inspection methods to judge the function of the power brake unit. If there is any malfunction in the power brake unit, replace the ...

Other materials:

Camshaft Position (CMP) Sensor Removal/Installation [Mzr 2.0, Mzr 2.5]
CAUTION: When replacing the CMP sensor, make sure there is no foreign material on it such as metal shavings. If it is installed with foreign material, the sensor output signal will malfunction resulting from fluctuation in magnetic flux and cause a deterioration in engine control. ...

Battery Recharging [Mzr 2.0, Mzr 2.5]
Using GR8-1291: (See GR8-1291 INSTANT TRAINING MODULE (VIDEO) .) WARNING: Keep all flames away from the battery, otherwise evaporated gas from the battery fluid may catch fire and cause serious injury. 1. Remove the battery filler caps and check the water level. If necessary, add ...

Antenna Amplifier Inspection
1. Disconnect the negative battery cable.. 2. Remove the rain sensor cover. (Vehicles with auto light/wiper system). 3. Disconnect the rain sensor connector. (Vehicles with auto light/wiper system) 4. Partially peel back the seaming welts. 5. Remove the following parts: a. Sunroof seaming ...

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