Mazda 3 Service Manual: Master Cylinder Removal/Installation [Mzr 2.3 Disi Turbo]
1. Remove the battery and battery tray..
2. Pinch open the clamps using pliers and disconnect the vacuum hoses from the insulator bracket as shown in the figure.
3. Remove in the order indicated in the table.
4. Install in the reverse order of removal.
|
1 |
Nut |
|
2 |
Insulator |
|
3 |
Brake fluid level sensor connector |
|
4 |
Reserve hose (See Reserve Hose Removal Note.) (See Reserve Hose Installation Note.) |
|
5 |
Brake pipe |
|
6 |
Nut |
|
7 |
Insulator bracket (See Insulator Bracket, Master Cylinder Removal Note.) (See Master Cylinder, Insulator Bracket Installation Note.) |
|
8 |
Master cylinder (See Insulator Bracket, Master Cylinder Removal Note.) (See Master Cylinder, Insulator Bracket Installation Note.) |
|
9 |
Cap |
|
10 |
Reserve tank |
|
11 |
Cylinder component |
Reserve Hose Removal Note
1. Remove the reserve hose from the reserve tank while pressing the point indicated by the arrow in the figure.
Insulator Bracket, Master Cylinder Removal Note
1. Remove the insulator bracket and master cylinder from the power brake unit as a single unit.
2. Remove the insulator bracket from the master cylinder.
Master Cylinder, Insulator Bracket Installation Note
1. Temporarily install the insulator bracket to the master cylinder.
2. Install the insulator bracket and master cylinder to the power brake unit as a single unit.
Reserve Hose Installation Note
1. Insert the reserve hose to the reserve tank until a click is heard.
2. Verify that the reserve hose is firmly installed by pulling it, and push it into the reserve tank again.
Master Cylinder Removal/Installation [Mzr 2.0, Skyactiv G 2.0, Mzr 2.5]
1. Remove the battery and battery tray..
2. Remove in the order indicated in the table.
3. Install in the reverse order of removal.
1
Brake fluid level sensor connect ...
Power Brake Unit Inspection
NOTE:
The following inspection methods are simple inspection methods to judge the
function of the power brake unit.
If there is any malfunction in the power brake unit, replace the ...
Other materials:
Parking Brake Lever Inspection
Stroke Inspection
1. Pump the brake pedal a few times.
2. Pull the parking brake lever two to three times.
3. Inspect the parking brake stroke by slowly pulling at point A 50 mm {1.97
in} from the end of the parking brake lever with a force of 98 N {10 kgf,
22 lbf} and counting the number o ...
Steering Gear And Linkage Inspection
Steering Rack Inspection
1. Inspect for cracking, damage, and tooth wear.
If there is any malfunction, replace the steering rack.
2. Measure the steering rack warp.
If it exceeds the maximum specification, replace the steering rack.
Steering rack runout
Large ...
Locking, Unlocking with Key
All doors and the liftgate lock
automatically when the driver's door is
locked using the auxiliary key.
All doors and the liftgate unlock when the
driver's door is unlocked and the auxiliary
key is held in the unlock position for one
second or longer.
Turn the auxiliary key toward the fro ...
