Steering Rack Inspection
1. Inspect for cracking, damage, and tooth wear.
If there is any malfunction, replace the steering rack.
2. Measure the steering rack warp.
If it exceeds the maximum specification, replace the steering rack.
Large diameter portion (near point A): 0.15 mm {0.006 in} max.
Small diameter portion (near point B): 0.20 mm {0.008 in} max.
Tie-rod End Inspection
1. Inspect the tie-rod end for damage and the boot for cracks.
If there is any malfunction, replace the tie-rod end.
2. Inspect for excessive play.
If there is any malfunction, replace the tie-rod end.
3. Rotate the ball joint 5 times
.
4. Install two nuts to the ball joint and measure the tie-rod end rotational torque using a torque wrench.
If not within the specification, replace the tie-rod end.
0.5—3.0 N·m {5.1—30 kgf·cm, 4.5—26 in·lbf}
Tie rod Inspection
1. Inspect for bending and damage.
If there is any malfunction, replace the tie rod.
2. Inspect for excessive play.
If there is any malfunction, replace the tie rod.
3. Swing the ball joint 10 times
.
4. Measure the ball joint swing torque using a pull scale.
If it exceeds the specification, replace the tie rod.
0.4—4.0 N·m {4.1—40 kgf·cm, 3.6—35 in·lbf}
[Pull scale reading 0.6—29.3 N {0.06—2.98 kgf, 0.14—6.58 lbf}]
Front Stabilizer Removal/Installation [Mzr 2.0, Skyactiv G 2.0, Mzr 2.5]
1. Remove the joint cover..
2. Disconnect the steering shaft from the steering gear and linkage..
3. Remove the front crossmember component..
4. Remove in the order indicated in the table.
5. Install in the reverse order of removal.
6. Inspect the wheel alignment and adjust it if necessary ...
Fuel Injector Inspection [Mzr 2.0, Mzr 2.5]
Resistance Inspection
1. Remove the battery cover..
2. Disconnect the negative battery cable..
3. Disconnect the fuel injector connector.
4. Inspect the resistance between fuel injector terminals A and B.
Fuel injector resistance
11.4—12.6 ohms [20 °C {68 °F}]
If not ...
Wheel Unit ID Registration
NOTE:
After the wheel unit replacement, registration of the wheel unit identification
codes must be performed.
ID registration can be done using the M-MDS, or not using the M-MDS.
Using M-MDS
1. Connect the M-MDS to DLC-2.
2. After the vehicle is identified, select th ...