Mazda 3 manuals

Mazda 3 Service Manual: Torque Converter Clutch (TCC) Non Operation [Fw6 A EL]

Mazda 3 Service Manual / Drivetrain / Transmission/Transaxle / Automatic / Torque Converter Clutch (TCC) Non Operation [Fw6 A EL]


TROUBLESHOOTING ITEM

Torque converter clutch (TCC) non-operation

DESCRIPTION

  • TCC does not operate when vehicle reaches TCC operation range.

POSSIBLE CAUSE

  • Signal malfunction

    • APP sensor malfunction

    • Brake switch malfunction

    • CKP sensor malfunction

    • ECT sensor No.1 malfunction

  • Poor GND

  • Torque converter malfunction


CAUTION:

Related PIDs


Monitor item (Definition)

Unit/Condition

Condition/Specification (Reference)

APP

%

  • Accelerator pedal released: approx. 0 %

  • Accelerator pedal depressed: approx. 100 %

BOO

OFF/ON

  • Brake pedal released: Off

  • Brake pedal depressed: On

ECT

C, F

  • Displays the ECT

V

  • ECT is 20 C {68 F}: approx. 3.10 V

  • ECT is 40 C {104 F}: approx. 2.16 V

  • ECT is 60 C {140 F}: approx. 1.40 V

  • ECT is 80 C {176 F}: approx. 0.87 V

  • ECT is 100 C {212 F}: approx. 0.54 V

RPM

RPM

  • Displays the engine speed


Diagnostic procedure

STEP

INSPECTION

ACTION

1

INSPECT SIGNAL PARTS FOR MALFUNCTION

  • Inspect the value at the following PCM PIDs using the M-MDS.

    (See ON-BOARD DIAGNOSTIC TEST [SKYACTIV-G 2.0].)

    • APP (APP sensor)

    • BOO (Brake switch)

    • ECT (ECT sensor No.1)

    • RPM (CKP sensor)

  • Is there any malfunction?

Yes

Repair or replace any malfunctioning parts according to the inspection result.

No

Go to the next step.

2

VERIFY IF MALFUNCTION CAUSE IS TCM GND OR TORQUE CONVERTER

  • Switch the ignition to off.

  • Disconnect the TCM connector.

  • Visually inspect for pin deformity, open circuit, or wiring harness non-insulation between TCM terminal 1B and body GND.

  • Is there any malfunction?

Yes

Repair or replace any malfunctioning parts according to the inspection result.

No

Replace the torque converter.

(See AUTOMATIC TRANSAXLE REMOVAL/INSTALLATION [FW6A-EL].)


TCM Removal/Installation [FS5 A EL]
CAUTION: Do not apply a shock to or touch the projection on the TCM, otherwise it may not operate normally. 1. Perform the following procedures. a. Remove the battery cover.. b. D ...

Transmission/Transaxle SST
1: Mazda SST number 2: Global SST number Example 1:49 UN30 3009 2:303-009 Crankshaft damper remover Clutch [G35M-R] 1:49 E011 1A0 2: ...

Other materials:

Active Adaptive Shift (AAS)
Active Adaptive Shift (AAS) automatically controls the transaxle shift points to best suit the road conditions and driver input. This improves driving feel. The transaxle may switch to AAS mode when driving up and down slopes, cornering, driving at high elevations, or depressing the accelerat ...

Turbocharger Inspection [Mzr 2.3 Disi Turbo]
Compressor Wheel Inspection 1. Remove the turbocharger.. 2. Visually inspect the compressor wheel from view A for the cracks, damage, or bending on all the compressor wheel blades. If there are any cracks or damage, replace the turbocharger.. NOTE: If there is contact b ...

Electro Hydraulic Power Assist Steering (EHPAS) Control Module Configuration
CAUTION: If the EHPAS CM configuration is not completed, the EHPAS will not operate properly. If the EHPAS CM is replaced, always carry out the EHPAS CM configuration so that the EHPAS operates properly. 1. Connect the M-MDS (IDS) to the DLC-2. 2. After the vehicle is ident ...

2016-2023 Copyright www.mazda3tech.com