Mazda 3 manuals

Mazda 3 Service Manual: Clutch Pedal Removal/Installation [C66 M R]

Mazda 3 Service Manual / Drivetrain / Transmission/Transaxle / Manual transmission Clutch / Clutch Pedal Removal/Installation [C66 M R]

CAUTION:

Removal

1. Remove the battery cover..

2. Disconnect the negative battery cable..

3. Remove the battery component. (ex: battery, battery tray and PCM component).

4. Remove the front scuff plate (LH)..

5. Remove the front side trim (LH)..

6. Remove the upper panel..

7. Remove the shift knob..

8. Remove the shift panel..

9. Remove the side wall..

10. Remove the console..

11. Set the hood release lever out of the way..

12. Remove the lower panel. (driver-side).

13. Remove the starter cut relay. (with advanced keyless entry and push button start system).

14. Remove the BCM..

15. Remove the clutch pedal position switch..

16. Remove the starter interlock switch..

17. Remove the joint cover..

18. Disconnect the steering shaft from steering gear..

19. Disconnect the clutch pipe and hose No.1 from clutch master cylinder, and plug it to avoid clutch fluid leakage..

20. Disconnect the clutch reserve hose from clutch master cylinder, and plug it to avoid clutch fluid leakage..

21. Remove in the order indicated in the table.



1

Nut

2

Clutch master cylinder

(See CLUTCH MASTER CYLINDER REMOVAL/INSTALLATION [C66M-R].)

3

Clutch pedal

4

Pedal pad


Installation

1. Install in the order indicated in the table.



1

Pedal pad

2

Clutch pedal

3

Clutch master cylinder

(See CLUTCH MASTER CYLINDER REMOVAL/INSTALLATION [C66M-R].)

4

Nut


2. Connect the clutch reserve hose to clutch master cylinder..

3. Connect the clutch pipe and hose No.1 to clutch master cylinder..

4. Connect the steering shaft..

5. Install the joint cover..

6. Install the BCM..

7. Install the starter cut relay. (with advanced keyless entry and push button start system).

8. Install the lower panel. (driver-side).

9. Install the hood release lever..

10. Install the console..

11. Install the side wall..

12. Install the shift panel..

13. Install the shift knob..

14. Install the upper panel..

15. Install the front side trim (LH)..

16. Install the front scuff plate (LH)..

17. Bleed the air from the clutch system..

18. Inspect the clutch pedal..

19. Install a new starter interlock switch..

20. Install a new clutch pedal position switch..

21. Install the battery component. (ex: battery, battery tray and PCM component).

22. Connect the negative battery cable..

23. Install the battery cover..

24. Fully depress the clutch pedal, and verify that the engine starts.

Clutch Pedal Position Switch Removal/Installation [C66 M R]
1. Remove the battery cover.. 2. Disconnect the negative battery cable.. 3. Disconnect the clutch pedal position switch connector. 4. Remove the clutch pedal position switch from the pedal brack ...

Clutch Pipe And Hose Removal/Installation [C66 M R]
CAUTION: Do not allow clutch fluid get on a painted surface. Clutch fluid contains properties which can dissolve the paint. If clutch fluid gets on a painted surface, wash it off with wa ...

Other materials:

Clutch Cover Inspection [C66 M R]
1. Remove the clutch cover.. 2. Perform the following procedures to inspect the clutch cover. If it exceeds the maximum specification, replace the clutch cover.. a. Measure the wear of the diaphragm spring fingers. Clutch cover diaphragm spring fingers maximum depth 0.6 ...

Barometric Pressure (Baro) Sensor Inspection [Mzr 2.0, Mzr 2.5]
Voltage Inspection NOTE: Because the BARO sensor is integrated in the PCM, replacing the BARO sensor includes replacement of the PCM. 1. Connect the M-MDS to the DLC–2. 2. Switch the ignition to ON. 3. Verify that the BARO sensor output voltage (PID: BARO) is within the spe ...

Transaxle Oil Inspection [G35 M R]
1. Park the vehicle on level ground. 2. Remove the aerodynamic under cover No.2.. 3. Remove the oil level plug and washer. 4. Verify that the oil is near the brim of the plug port. If the oil level is lower than the low level, add the specified amount and type of oil through the ...

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