Mazda 3 Service Manual: Flywheel Inspection [C66 M R]
1. Remove the flywheel..
2. Perform the following procedures to inspect the flywheel.
-
If there is any malfunction or it exceeds the maximum specification, replace the flywheel..
a. Inspect the surface that contacts the clutch disc for scratches, nicks, and discoloration.
-
Correct slight scratches and discoloration using sandpaper.
b. Inspect the ring gear teeth for damage and wear.
c. Inspect the runout of the surface that contacts the clutch disc.
i. Install the flywheel..
ii. Measure the runout of the surface that contacts the clutch disc using a dial gauge.
-
Flywheel maximum runout
-
0.1 mm {0.004 in}
Clutch Unit Removal/Installation [C66 M R]
1. Remove the battery cover..
2. Disconnect the negative battery cable..
3. Remove the aerodynamic under cover No.2 and the splash shield as a single
unit..
4. Drain the manual transaxle oil.. ...
Pilot Bearing Inspection [C66 M R]
1. Without removing the pilot bearing, turn the bearing while applying force
in the axial direction.
If there is any malfunction, replace the pilot bearing..
...
Other materials:
DSC Off Switch Inspection
1. Remove the DSC OFF switch..
2. Verify that the continuity between the DSC OFF switch terminals is as indicated
in the table.
If not as indicated in the table, replace the DSC OFF switch.
3. Apply battery voltage to DSC OFF switch terminal E, and connect terminal A
to g ...
Vacuum Line Inspection
MZR 2.0, MZR 2.5, MZR 2.3 DISI Turbo
1. Remove the vacuum hose..
2. Verify that air can be blown from the power brake unit side of the vacuum
hose towards the intake manifold side, and that air cannot be blown in the opposite
direction.
If there is any malfunction of the inner che ...
Starter Disassembly/Assembly [Mzr 2.0, Mzr 2.5]
1. Disassemble in the order indicated in the table.
2. Assemble in the reverse order of disassembly.
1
Magnetic switch
2
Adjustment washer
3
Rear housing
4
Brush and brush holder
...
