Mazda 3 Service Manual: Flywheel Inspection [C66 M R]

Mazda 3 Service Manual / Drivetrain / Transmission/Transaxle / Manual transmission Clutch / Flywheel Inspection [C66 M R]

1. Remove the flywheel..

2. Perform the following procedures to inspect the flywheel.

If there is any malfunction or it exceeds the maximum specification, replace the flywheel..

a. Inspect the surface that contacts the clutch disc for scratches, nicks, and discoloration.

Correct slight scratches and discoloration using sandpaper.

b. Inspect the ring gear teeth for damage and wear.

c. Inspect the runout of the surface that contacts the clutch disc.

i. Install the flywheel..

ii. Measure the runout of the surface that contacts the clutch disc using a dial gauge.

Flywheel maximum runout

0.1 mm {0.004 in}

Clutch Unit Removal/Installation [C66 M R]

1. Remove the battery cover.. 2. Disconnect the negative battery cable.. 3. Remove the aerodynamic under cover No.2 and the splash shield as a single unit.. 4. Drain the manual transaxle oil.. ...

Pilot Bearing Inspection [C66 M R]

1. Without removing the pilot bearing, turn the bearing while applying force in the axial direction. If there is any malfunction, replace the pilot bearing.. ...

Other materials:

Power Brake Unit Removal/Installation [Mzr 2.0, Skyactiv G 2.0, Mzr 2.5]
CAUTION: Once the brake switch clearance has automatically been adjusted, it cannot be adjusted again. Therefore, replace the switch with a new one when replacing the power brake unit or performing any procedure that changes the pedal stroke. Secure the steering wheel using tap ...

Fuel Pump Control Module Inspection [Skyactiv G 2.0]
1. Perform the KOEO self-test.. 2. Verify that a fuel pump control module related DTC is detected.. If DTCs are detected, repair the malfunctioning part according to the applicable DTC troubleshooting.. If a DTC is not detected, go to the next step. 3. Inspect the followin ...

Precaution
Intermittent Concern Troubleshooting Vibration method If malfunction occurs or becomes worse while driving on a rough road or when the engine is vibrating, perform the steps below. NOTE: There are several reasons why vehicle or engine vibration could cause an electrical m ...