Mazda 3 Service Manual: Flywheel Inspection [C66 M R]

Mazda 3 Service Manual / Drivetrain / Transmission/Transaxle / Manual transmission Clutch / Flywheel Inspection [C66 M R]

1. Remove the flywheel..

2. Perform the following procedures to inspect the flywheel.

If there is any malfunction or it exceeds the maximum specification, replace the flywheel..

a. Inspect the surface that contacts the clutch disc for scratches, nicks, and discoloration.

Correct slight scratches and discoloration using sandpaper.

b. Inspect the ring gear teeth for damage and wear.

c. Inspect the runout of the surface that contacts the clutch disc.

i. Install the flywheel..

ii. Measure the runout of the surface that contacts the clutch disc using a dial gauge.

Flywheel maximum runout

0.1 mm {0.004 in}

Clutch Unit Removal/Installation [C66 M R]

1. Remove the battery cover.. 2. Disconnect the negative battery cable.. 3. Remove the aerodynamic under cover No.2 and the splash shield as a single unit.. 4. Drain the manual transaxle oil.. ...

Pilot Bearing Inspection [C66 M R]

1. Without removing the pilot bearing, turn the bearing while applying force in the axial direction. If there is any malfunction, replace the pilot bearing.. ...

Other materials:

Compression Inspection [Mzr 2.0, Mzr 2.5]
WARNING: Hot engines and oil can cause severe burns. Be careful not to burn yourself during removal/installation of each component. Fuel vapor is hazardous. It can very easily ignite, causing serious injury and damage. Always keep sparks and flames away from fuel. Fuel ...

Clutch Pedal Position (CPP) Switch Inspection [Mzr 2.0, Mzr 2.5]
Continuity Inspection 1. Verify that the CPP switch is installed properly.. 2. Remove the battery cover.. 3. Disconnect the negative battery cable.. 4. Disconnect the CPP switch connector.. 5. Verify that the continuity between CPP switch terminals A and B when the clutch pedal is depress ...

Operation
System triggering conditions The horn sounds intermittently and the hazard warning lights flash for about 30 seconds when the system is triggered by any one of the following: Unlocking a door with the key, door lock switch, or an inside door-lock knob. Forcing open a door, the hood or th ...