1. Disconnect the negative battery cable..
2. Discharge the refrigerant..
3. Remove the aerodynamic under cover No.2..
4. Remove the drive belt..
5. Remove the water hose bracket.
CAUTION:
If moisture or foreign material enters the refrigeration cycle, cooling ability will be lowered and abnormal noise or other malfunction could occur. Always plug open fittings immediately after removing any refrigeration cycle parts.
6. Remove the clip. (MZR 2.0).
7. Disconnect the connector.
8. Remove the bolt A.
SKYACTIV-G 2.0
MZR 2.0
MZR 2.5, MZR 2.3 DISI Turbo
9. Remove the cooler hose (LO)..
10. Remove the cooler hose (HI)..
11. Remove the bolt B.
12. Remove the A/C compressor. Do not allow compressor oil to spill..
13. Install in the reverse order of removal.
14. Perform the refrigerant system performance test..
A/C Compressor Installation Note
CAUTION:
Due to the high moisture-absorption characteristics of the compressor oil, it may absorb moisture if left over a long period of time thereby negatively affecting A/C operation. Drain the compressor oil and refill within 10 min. of each other.
1. Rotate new A/C compressor shaft six to eight revolutions while collecting refrigerant oil in a clean measuring device. Use this refrigerant oil to refill new compressor. Do not allow refrigerant oil to become contaminated.
2. Rotate old A/C compressor shaft six to eight revolutions while collecting refrigerant oil in a separate, clean measuring device.
3. Compare those oil amounts. The amount of the oil drained from the new A/C compressor should be greater than the old one.
4. Pour the same amount oil of drained from the old A/C compressor back into the new A/C compressor.
FD46XG
SKYACTIV-G 2.0
100 ml {100 cc, 3.38 fl oz}
MZR 2.0, MZR 2.5, MZR 2.3 DISI Turbo
120 ml {120 cc, 4.06 fl oz}
Clip Installation Note
1. Install the clip as shown in the figure.
Brake/Clutch Fluid
Inspecting Brake/Clutch Fluid Level
WARNING
If the brake/clutch fl uid level is low, have
the brakes inspected:
A low brake/clutch fl uid level is
dangerous.
A low level could indicate brake lining
wear or a brake system leak which
could cause the brakes to fail and lead ...
Variable Swirl Shutter Valve Actuator Inspection [Mzr 2.3 Disi Turbo]
Operation Inspection
1. Remove the air hose..
2. Disconnect the vacuum hose from the variable swirl control solenoid valve.
3. Connect a vacuum pump to the variable swirl shutter valve actuator.
4. Apply vacuum and verify that the rod moves.
Vacuum
kPa {mmHg, inHg ...
Steering Gear And Linkage Assembly
CAUTION:
To prevent damage to the steering gear, secure it to the vise using a copper
plate or clean cloth.
1. Assemble in the order indicated in the table.
1
Gear housing
2
Mounting rubber
(See Mounting Rubber Assembly No ...