Mazda 3 Service Manual: A/C Compressor Removal/Installation

Mazda 3 Service Manual / HVAC / A/C / A/C Compressor Removal/Installation

1. Disconnect the negative battery cable..

2. Discharge the refrigerant..

3. Remove the aerodynamic under cover No.2..

4. Remove the drive belt..

5. Remove the water hose bracket.

CAUTION:

If moisture or foreign material enters the refrigeration cycle, cooling ability will be lowered and abnormal noise or other malfunction could occur. Always plug open fittings immediately after removing any refrigeration cycle parts.

6. Remove the clip. (MZR 2.0).

7. Disconnect the connector.

8. Remove the bolt A.

SKYACTIV-G 2.0

MZR 2.0

MZR 2.5, MZR 2.3 DISI Turbo

9. Remove the cooler hose (LO)..

10. Remove the cooler hose (HI)..

11. Remove the bolt B.

12. Remove the A/C compressor. Do not allow compressor oil to spill..

13. Install in the reverse order of removal.

14. Perform the refrigerant system performance test..

A/C Compressor Installation Note

CAUTION:

Due to the high moisture-absorption characteristics of the compressor oil, it may absorb moisture if left over a long period of time thereby negatively affecting A/C operation. Drain the compressor oil and refill within 10 min. of each other.

1. Rotate new A/C compressor shaft six to eight revolutions while collecting refrigerant oil in a clean measuring device. Use this refrigerant oil to refill new compressor. Do not allow refrigerant oil to become contaminated.

2. Rotate old A/C compressor shaft six to eight revolutions while collecting refrigerant oil in a separate, clean measuring device.

3. Compare those oil amounts. The amount of the oil drained from the new A/C compressor should be greater than the old one.

4. Pour the same amount oil of drained from the old A/C compressor back into the new A/C compressor.

A/C compressor oil type

FD46XG

A/C compressor oil sealed volume (approx. quantity)

SKYACTIV-G 2.0

100 ml {100 cc, 3.38 fl oz}

MZR 2.0, MZR 2.5, MZR 2.3 DISI Turbo

120 ml {120 cc, 4.06 fl oz}

Clip Installation Note

1. Install the clip as shown in the figure.

A/C

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A/C Unit Disassembly/Assembly

1. Disassemble in the order indicated in the table. CAUTION: If a non-specified grease is used, it may result in abnormal noise or improper operation of the links. Apply only the specifie ...

Other materials:

Operating Tips
Operate the climate control system with the engine running. To prevent the battery from being discharged, do not leave the fan control dial on for a long period of time with the ignition switched ON when the engine is not running. Clear all obstructions such as leaves, snow and ic ...

Body Control Module (Bcm) Inspection
1. Remove the following parts: a. Front scuff plate (LH). b. Front side trim (LH). c. Upper panel. d. Shift knob (MTX). e. Selector lever knob (ATX). f. Shift panel. g. Side wall. h. Console. 2. Set the hood release lever out of the way.. 3. Remove the lower panel. (driver-side). ...

Auxiliary Jack Removal/Installation
1. Disconnect the negative battery cable.. 2. Remove the following parts: a. Upper panel. b. Shift lever knob (MTX). c. Selector lever knob (ATX). d. Shift panel. e. Side wall. f. Console. 3. Remove the auxiliary jack in the direction of the arrow (2) shown in the figure while pres ...