Mazda 3 manuals

Mazda 3 Service Manual: A/C Unit Disassembly/Assembly

Mazda 3 Service Manual / HVAC / A/C / A/C Unit Disassembly/Assembly

1. Disassemble in the order indicated in the table.

CAUTION:

2. Assemble in the reverse order of disassembly.


X: Applicable—: Not applicable

Step

Part name

Disassembly/assembly of main parts

Heater core

Evaporator temperature sensor

Evaporator

1

Adhesive polyurethane (1)

-

-

-

2

Blower case (1)

-

-

-

3

Blower case (2)

-

-

-

4

Air intake door

-

-

-

5

Air intake link set

-

-

-

6

Air intake actuator

-

-

-

7

Blower motor pipe

-

-

-

8

Blower motor

-

-

-

9

Power MOS FET (Full-auto air conditioner)

-

-

-

10

Resistor (Manual air conditioner)

-

-

-

11

Plate

-

X

X

12

Air filter

-

X

X

13

Driver-side air mix actuator (Full-auto air conditioner)

-

-

-

14

Driver-side air mix link set (Full-auto air conditioner)

-

-

-

15

Passenger-side air mix actuator (Full-auto air conditioner)

-

-

-

16

Passenger-side air mix link set (Full-auto air conditioner)

-

-

-

17

Air mix link set (Manual air conditioner)

-

-

-

18

Airflow mode actuator (Full-auto air conditioner)

-

-

-

19

Airflow mode link set

-

-

-

20

Airflow mode link set (Manual air conditioner)

-

-

-

21

Polyurethane foam (1)

X

X

X

22

Plate cover

X

X

X

23

Adhesive polyurethane (2)

(See Adhesive Polyurethane (2) Assembly Note.)

X

X

X

24

Evaporator pipe

X

X

X

25

Cover

X

X

X

26

Heater core

-

X

X

27

A/C case (1)

-

X

X

28

Expansion valve

-

X

X

29

Evaporator

-

-

-

30

A/C case (2)

-

-

-

31

Evaporator temperature sensor

.

-

-

-

32

Polyurethane foam (2)

-

-

-

33

Bolt

-

-

-

34

A/C case (3)

-

-

X

35

A/C case (4)

-

-

X

36

Door damper

-

-

-


Evaporator Temperature Sensor Assembly Note

1. Assemble the evaporator temperature sensor as shown in the figure.


CAUTION:

NOTE:

Adhesive Polyurethane (2) Assembly Note

1. Assemble the adhesive polyurethane as shown in the figure.



A/C Compressor Removal/Installation
1. Disconnect the negative battery cable.. 2. Discharge the refrigerant.. 3. Remove the aerodynamic under cover No.2.. 4. Remove the drive belt.. 5. Remove the water hose bracket. CAUTIO ...

A/C Unit Removal/Installation
1. Set the air mix mode to MAX COLD. 2. Disconnect the negative battery cable.. 3. Discharge the refrigerant.. 4. Drain the engine coolant.. 5. Remove the plug hole plate. 6. Remove the char ...

Other materials:

Evaporator Temperature Sensor Inspection [Full Auto Air Conditioner]
NOTE: Inspect the evaporator temperature sensor when it is installed to the A/C unit. 1. Set the fan speed MAX HI. 2. Set the temperature control at MAX COLD. 3. Set the RECIRCULATE mode. 4. Turn the A/C switch off. 5. Close all doors and windows. 6. Wait for 5 min. 7. D ...

Electric Power Steering Oil Pump Component Disassembly/Assembly
CAUTION: The internal parts of the EHPAS control module and motor could be damaged if they receive an impact. Be careful when handling the EHPAS control module and motor to prevent the component from getting hit. Replace the electric power steering oil pump component if it has recei ...

Liftgate Adjustment
1. Measure the gap and height difference between the liftgate and the body. 2. Loosen the liftgate hinge installation bolts and adjust the gap by moving the liftgate. Standard clearance a: 5.0―7.0 mm {0.20―0.27 in} b: -2.0―0 mm {-0.078―0 in} ...

© 2016-2022 Copyright www.mazda3tech.com