Mazda 3 manuals

Mazda 3 Service Manual: Caliper (Rear) Disassembly/Assembly

Mazda 3 Service Manual / Brakes / Disc Brakes / Caliper (Rear) Disassembly/Assembly

1. Disassemble in the order indicated in the table.



1

Dust seal

(See Dust Seal Assembly Note.)

2

Bleeder cap

3

Bleeder screw

4

Caliper body


2. Assemble in the reverse order of disassembly.

Dust Seal Assembly Note

1. While rotating the piston counterclockwise using the SST

, pull it out to the position shown in the figure.


2. As shown in the figure, assemble a new dust seal to the piston.


3. Install the SST

(49 F043 002) to the SST

(49 B043 005).


4. Align the SST

projection to the piston groove.

5. Rotate part A on the SST

in the direction of the arrow and secure the SST

to the caliper.


6. Rotate the SST

(49 B043 005) in the direction of the arrow and push the piston completely into the caliper.


NOTE:

7. Rotate part A on the SST

(49 B043 005) in the direction of the arrow using the tool and remove the SST

from the caliper.


8. Assemble the dust seal to the caliper body using the SSTs

and a press with a press-in force of 834 N {85 kgf, 187 lbf}

.


9. Verify that there is no gap between the dust seal and caliper body.

Caliper (Front) Disassembly/Assembly [Mzr 2.3 Disi Turbo]
1. Disassemble in the order indicated in the table. 1 Bleeder cap 2 Bleeder screw 3 Piston (See Piston Disassem ...

Front Brake (Disc) Inspection
Brake Judder Repair Hints Description 1. Brake judder concern has the following 3 characteristics: Steering wheel vibration 1. The steering wheel vibrates in the rotation direction. This characte ...

Other materials:

Cylinder Head Gasket Replacement [Mzr 2.0, Mzr 2.5]
WARNING: Fuel vapor is hazardous. It can very easily ignite, causing serious injury and damage. Always keep sparks and flames away from fuel. Fuel line spills and leakage are dangerous. Fuel can ignite and cause serious injuries or death and damage. Fuel can also irritate skin ...

Glovebox
To open the glovebox, touch Controls > Glovebox on the bottom corner of the touchscreen. The glovebox automatically opens and its light turns on. To close the glovebox, push it upward until it clicks into its closed position. Note: If you leave the glovebox open, its light eventually tur ...

Battery Recharging [Skyactiv G 2.0]
Using GR8-1291: (See GR8-1291 INSTANT TRAINING MODULE (VIDEO) .) WARNING: Keep all flames away from the battery, otherwise evaporated gas from the battery fluid may catch fire and cause serious injury. 1. Remove the battery filler caps and check the water level. If necessary, add ...

© 2016-2023 Copyright www.mazda3tech.com