Mazda 3 manuals

Mazda 3 Service Manual: Caliper (Rear) Disassembly/Assembly

Mazda 3 Service Manual / Brakes / Disc Brakes / Caliper (Rear) Disassembly/Assembly

1. Disassemble in the order indicated in the table.



1

Dust seal

(See Dust Seal Assembly Note.)

2

Bleeder cap

3

Bleeder screw

4

Caliper body


2. Assemble in the reverse order of disassembly.

Dust Seal Assembly Note

1. While rotating the piston counterclockwise using the SST

, pull it out to the position shown in the figure.


2. As shown in the figure, assemble a new dust seal to the piston.


3. Install the SST

(49 F043 002) to the SST

(49 B043 005).


4. Align the SST

projection to the piston groove.

5. Rotate part A on the SST

in the direction of the arrow and secure the SST

to the caliper.


6. Rotate the SST

(49 B043 005) in the direction of the arrow and push the piston completely into the caliper.


NOTE:

7. Rotate part A on the SST

(49 B043 005) in the direction of the arrow using the tool and remove the SST

from the caliper.


8. Assemble the dust seal to the caliper body using the SSTs

and a press with a press-in force of 834 N {85 kgf, 187 lbf}

.


9. Verify that there is no gap between the dust seal and caliper body.

Caliper (Front) Disassembly/Assembly [Mzr 2.3 Disi Turbo]
1. Disassemble in the order indicated in the table. 1 Bleeder cap 2 Bleeder screw 3 Piston (See Piston Disassem ...

Front Brake (Disc) Inspection
Brake Judder Repair Hints Description 1. Brake judder concern has the following 3 characteristics: Steering wheel vibration 1. The steering wheel vibrates in the rotation direction. This characte ...

Other materials:

Seat Weight Sensor Control Module Removal/Installation [Two Step Deployment Control System]
CAUTION: When the seat weight sensor control module is replaced with a new one, perform the seat weight sensor calibration using the M–MDS.. 1. Switch the ignition to off. 2. Disconnect the negative battery cable and wait for 1 min or more.. 3. Disconnect the connectors. ...

Fuel Pump Unit Disassembly/Assembly [Mzr 2.0, Mzr 2.5]
WARNING: Fuel is very flammable liquid. If fuel spills or leaks from the pressurized fuel system, it will cause serious injury or death and facility breakage. Fuel can also irritate skin and eyes. To prevent this, always complete the “Fuel Line Safety Procedure”, while referring to ...

Trunk Lid Stay Damper Disposal
NOTE: The gas in the trunk lid stay damper is colorless, odorless, and non-toxic. 1. Wear protective eye wear. 2. Lay the trunk lid stay damper flat. 3. Hacksaw 2—3 mm {0.08—0.11 in} into the trunk lid stay damper using a hacksaw, and allow the gas to escape from the trunk li ...

© 2016-2025 Copyright www.mazda3tech.com