Mazda 3 manuals

Mazda 3 Service Manual: Caliper (Front) Disassembly/Assembly [Mzr 2.3 Disi Turbo]

Mazda 3 Service Manual / Brakes / Disc Brakes / Caliper (Front) Disassembly/Assembly [Mzr 2.3 Disi Turbo]

1. Disassemble in the order indicated in the table.



1

Bleeder cap

2

Bleeder screw

3

Piston

(See Piston Disassembly Note.)

(See Piston Assembly Note.)

4

Dust seal

(See Dust Seal Assembly Note.)

5

Piston seal

6

Caliper body


2. Assemble in the reverse order of disassembly.

Piston Disassembly Note

1. Insert a piece of wood in the caliper as shown in the figure and blow compressed air through the bleeder screw installation hole to remove the piston from the caliper body.


WARNING:

CAUTION:

Dust Seal Assembly Note

1. Assemble a new dust seal to the caliper using the SSTs

and a press with a press-in force of 834 N {85 kgf, 187 in·lbf}

.


2. Verify that there is no gap between the dust seal and caliper body.

Piston Assembly Note

1. Press the piston into the dust seal opening as shown in the figure.


2. Insert a piece of wood between the caliper body and the piston, and while supporting the piston by hand, blow compressed air through the brake hose installation hole.


WARNING:

NOTE:

3. Verify that the dust seal lip covers the piston end as shown in the figure.


4. Press the piston into the caliper body completely.

Caliper (Front) Disassembly/Assembly [Mzr 2.0, Skyactiv G 2.0, Mzr 2.5]
1. Disassemble in the order indicated in the table. 1 Bleeder cap 2 Bleeder screw 3 Piston (See Piston Disassem ...

Caliper (Rear) Disassembly/Assembly
1. Disassemble in the order indicated in the table. 1 Dust seal (See Dust Seal Assembly Note.) 2 Bleeder cap 3 ...

Other materials:

Rear Bumper Removal/Installation
4SD 1. Disconnect the negative battery cable.. 2. Remove the rear combination light.. 3. Remove the fastener A and screw B. 4. Remove the rear splash shield.. 5. Remove the screws C. 6. Remove the bolts D. 7. Affix the protective tape to the position shown in the figure. ...

Brakes SST
49 D043 0A0 Adapter set 49 U043 0A0A Oil pressure gauge set 49 0221 600C Disc brake expand tool 49 B033 001 Installer 49 G033 102 Handle ...

Driving In Flooded Area
WARNING Dry off brakes that have become wet by driving slowly, releasing the accelerator pedal and lightly applying the brakes several times until the brake performance returns to normal: Driving with wet brakes is dangerous. Increased stopping distance or the vehicle ...

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