Mazda 3 manuals

Mazda 3 Service Manual: Caliper (Front) Disassembly/Assembly [Mzr 2.3 Disi Turbo]

Mazda 3 Service Manual / Brakes / Disc Brakes / Caliper (Front) Disassembly/Assembly [Mzr 2.3 Disi Turbo]

1. Disassemble in the order indicated in the table.



1

Bleeder cap

2

Bleeder screw

3

Piston

(See Piston Disassembly Note.)

(See Piston Assembly Note.)

4

Dust seal

(See Dust Seal Assembly Note.)

5

Piston seal

6

Caliper body


2. Assemble in the reverse order of disassembly.

Piston Disassembly Note

1. Insert a piece of wood in the caliper as shown in the figure and blow compressed air through the bleeder screw installation hole to remove the piston from the caliper body.


WARNING:

CAUTION:

Dust Seal Assembly Note

1. Assemble a new dust seal to the caliper using the SSTs

and a press with a press-in force of 834 N {85 kgf, 187 in·lbf}

.


2. Verify that there is no gap between the dust seal and caliper body.

Piston Assembly Note

1. Press the piston into the dust seal opening as shown in the figure.


2. Insert a piece of wood between the caliper body and the piston, and while supporting the piston by hand, blow compressed air through the brake hose installation hole.


WARNING:

NOTE:

3. Verify that the dust seal lip covers the piston end as shown in the figure.


4. Press the piston into the caliper body completely.

Caliper (Front) Disassembly/Assembly [Mzr 2.0, Skyactiv G 2.0, Mzr 2.5]
1. Disassemble in the order indicated in the table. 1 Bleeder cap 2 Bleeder screw 3 Piston (See Piston Disassem ...

Caliper (Rear) Disassembly/Assembly
1. Disassemble in the order indicated in the table. 1 Dust seal (See Dust Seal Assembly Note.) 2 Bleeder cap 3 ...

Other materials:

Volume/Display/Sound Controls
Volume adjustment Turn the commander switch volume dial. The volume switch on the steering switch can also be pressed. Display setting Select the icon on the home screen to display the Settings screen. Select the tab to select the item you would like to change. Display OFF/Cloc ...

Steering Wheel And Column Inspection
Play Inspection 1. With the wheels in the straight-ahead position, start the engine. 2. Turn the steering wheel to the left and right gently, then verify that the steering wheel play is within the specification. Steering wheel play 0—30 mm {0—1.18 in} (When hydraulic operating) ...

Control Switches
Temperature control dial This dial controls temperature. Turn it clockwise for hot and counterclockwise for cold. Fan control dial The fan has seven speeds. AUTO position The amount of airflow will be automatically controlled in accordance with the set temperature. Except AUTO position Th ...

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